Review on Wearable Thermoelectric Generators: From Devices to Applications

Comfortable wearable thermoelectric generator with high output power

Wearable thermoelectric generators provide a reliable power generation method for self-powered wearable electronic devices. However, there has been a lack of research regarding the comfort of wearable thermoelectric generators. Here we propose a design for a comfortable wearable thermoelectric generators system with high output power based on sandwiched thermoelectric model. This model paves the way for simultaneously optimizing comfort (skin temperature and pressure perception) and output power by systematically considering a variety of thermal resistive environments and bending states, the properties of the thermoelectric and encapsulation materials, and the device structure. To verify this strategy, we fabricate wearable thermoelectric generators using Mg-based thermoelectric materials. These materials have great potential for replacing traditional Bi2Te3-based materials and enable our wearable thermoelectric generators with a power density of 18.4 μWcm-2 under a wearing pressure of 0.8 kPa and with a skin temperature of 33 °C, ensuring the wearer's comfort.

Advancing flexible thermoelectrics for integrated electronics

With the increasing demand for energy and the climate challenges caused by the consumption of traditional fuels, there is an urgent need to accelerate the adoption of green and sustainable energy conversion and storage technologies. The integration of flexible thermoelectrics with other various energy conversion technologies plays a crucial role, enabling the conversion of multiple forms of energy such as temperature differentials, solar energy, mechanical force, and humidity into electricity. The development of these technologies lays the foundation for sustainable power solutions and promotes research progress in energy conversion. Given the complexity and rapid development of this field, this review provides a detailed overview of the progress of multifunctional integrated energy conversion and storage technologies based on thermoelectric conversion. The focus is on improving material performance, optimizing the design of integrated device structures, and achieving device flexibility to expand their application scenarios, particularly the integration and multi-functionalization of wearable energy conversion technologies. Additionally, we discuss the current development bottlenecks and future directions to facilitate the continuous advancement of this field.

Moisture Power Generation: From Material Selection to Device Structure Optimization

Moisture power generation (MPG) technology, producing clean and sustainable energy from a humid environment, has drawn significant attention and research efforts in recent years as a means of easing the energy crisis. Despite the rapid progress, MPG technology still faces numerous challenges with the most significant one being the low power-generating performance of individual MPG devices. In this review, we introduce the background and underlying principles of MPG technology while thoroughly explaining how the selection of suitable materials (carbons, polymers, inorganic salts, etc.) and the optimization of the device structure (pore structure, moisture gradient structure, functional group gradient structure, and electrode structure) can address the existing and anticipated challenges. Furthermore, this review highlights the major scientific and engineering hurdles on the way to advancing MPG technology and offers potential insights for the development of high-performance MPG systems.

Controlling Thermoelectric Properties of Laser-Induced Graphene on Polyimide

In the field of wearable thermoelectric generators, graphene-based materials have attracted attention as suitable candidates due to their low material costs and tunable electronic properties. However, their high thermal conductivity poses significant challenges. Low thermal conductivity due to porous structure of the laser-induced graphene, combined with its affordability and scalability, positions it as a promising candidate for thermoelectric applications. In this study, thermoelectric properties of the laser-induced graphene (LIG) on polyimide and their dependence on structural modifications of LIG were investigated. Furthermore, it was shown that increasing the laser scribing power on polyimide results in larger graphene flakes and a higher degree of graphitization. Electrical conductivity measurements indicated an increase with increasing laser power, due to a higher degree of graphitization, which enhances charge carrier mobility. Our findings reveal that LIG exhibits p-type semiconducting behavior, characterized by a positive Seebeck coefficient. It was shown that increasing laser power increased the Seebeck coefficient and electrical conductivity simultaneously, which is attributed to a charge carrier energy filtering effect arising from structures occurred on the graphene flakes. Moreover, the porous structure of LIG contributes to its relatively low thermal conductivity, ranging between 0.6 W/m·K and 0.85 W/m·K, which enhances the thermoelectric performance of LIG. It has been observed that with increasing laser power, the figure of merit for laser-induced graphene can be enhanced by nearly 10 times, which holds promising applications for laser-induced graphene due to the tunability of its thermoelectric performance by changing laser parameters.

Enhanced Thermoelectric Performance of Mg-Sn Thin Films: Role of Mg9Sn5 Phase and One-Dimensional Electronic Structure

Mg-Sn alloy thin films have garnered significant attention for their outstanding thermoelectric (TE) properties and cost-effective elemental composition, making them potential candidates for wearable energy harvesting devices. While previous studies have explored the properties of these thin films, limited research has been conducted to identify physical factors that can further enhance their performance. In this study, we present a novel approach utilizing a convenient electron beam coevaporation technique to fabricate Mg-Sn alloy thin films. Experimental results revealed that controlling the tin content in the Mg-Sn thin films at 38.9% led to the formation of a mixed-phase structure, comprising Mg2Sn and Mg9Sn5. This dual-phase structure exhibited a notable advantage in enhancing the TE performance. The presence of the Mg9Sn5 phase significantly increased the carrier concentration, while maintaining the original Seebeck coefficient and mobility, thereby improving the conductivity of Mg2Sn. Theoretical calculations indicated that the Mg9Sn5 phase displayed 1D-like characteristics, leading to a highly effective valley degeneracy and consequently a high power factor. Overall, this work introduces a promising approach to fabricate high-performance Mg-Sn alloy thin films through electron beam coevaporation, opening up possibilities for their application in wearable energy harvesting devices.

Linear Irreversible Thermodynamics: A Glance at Thermoelectricity and the Biological Scaling Laws

This paper presents so-called thermoelectric generators (TEGs), which are considered thermal engines that transform heat into electricity using the Seebeck effect for this purpose. By using linear irreversible thermodynamics (LIT), it is possible to study the thermodynamic properties of TEGs for three different operating regimes: maximum power output (MPO), maximum ecological function (MEF) and maximum power efficiency (MPE). Then, by considering thermoelectricty, using the correspondence between the heat capacity of a solid and the metabolic rate, and taking the generation of energy by means of the metabolism of an organism as a process out of equilibrium, it is plausible to use linear irreversible thermodynamics (LIT) to obtain some interesting results in order to understand how metabolism is generated by a particle's released energy, which explains the empirically studied allometric laws.

Evolution of Thermoelectric Generators: From Application to Hybridization

Considerable thermal energy is emitted into the environment from human activities and equipment operation in the course of daily production. Accordingly, the use of thermoelectric generators (TEGs) can attract wide interest, and it shows high potential in reducing energy waste and increasing energy recovery rates. Notably, TEGs have aroused rising attention and been significantly boosted over the past few years, as the energy crisis has worsened. The reason for their progress is that thermoelectric generators can be easily attached to the surface of a heat source, converting heat energy directly into electricity in a stable and continuous manner. In this review, applications in wearable devices, and everyday life are reviewed according to the type of structure of TEGs. Meanwhile, the latest progress of TEGs' hybridization with triboelectric nanogenerator (TENG), piezoelectric nanogenerator (PENG), and photovoltaic effect is introduced. Moreover, prospects and suggestions for subsequent research work are proposed. This review suggests that hybridization of energy harvesting, and flexible high-temperature thermoelectric generators are the future trends.

Robustly Enhanced Seebeck Coefficient in the MXene/Organics/TiS2 Misfit Structure for Flexible Thermoelectrics

The flexible thermoelectric (TE) generator has emerged as a superior alternative to traditional batteries for powering wearable electronic devices, as it can efficiently convert skin heat into electricity without any safety concerns. MXene, a highly researched two-dimensional material, is known for its exceptional flexibility, hydrophilicity, metallic conductivity, and processability, among other properties, making it a versatile material for a wide range of applications, including supercapacitors, electromagnetic shielding, and sensors. However, the low intrinsic Seebeck coefficient of MXene due to its metallic conducting nature poses a significant challenge to its TE application. Therefore, improving the Seebeck coefficient remains a primary concern. In this regard, a flexible MXene/organics/TiS₂ misfit film was synthesized in this work through organic intercalation, exfoliation, and re-assembly techniques. The absolute value of Seebeck coefficient of the misfit film was significantly enhanced to 44.8 μV K^-1, which is five times higher than that of the original MXene film. This enhancement is attributed primarily to the weighted effect of the Seebeck coefficient and possibly to energy-filtering effects at the heterogeneous interfaces. Additionally, the power factor of the misfit film was considerably improved to 77.2 μW m^-1 K^-2, which is 18 times higher than that of the original MXene film. The maximum output power of the TE device constructed of the misfit film was 95 nW at a temperature difference of 40 K, resulting in a power density of 1.18 W m^-2, demonstrating the significant potential of this technology for driving low-energy consumption wearable electronics.

Smart Detecting and Versatile Wearable Electrical Sensing Mediums for Healthcare

A rapidly expanding global population and a sizeable portion of it that is aging are the main causes of the significant increase in healthcare costs. Healthcare in terms of monitoring systems is undergoing radical changes, making it possible to gauge or monitor the health conditions of people constantly, while also removing some minor possibilities of going to the hospital. The development of automated devices that are either attached to organs or the skin, continually monitoring human activity, has been made feasible by advancements in sensor technologies, embedded systems, wireless communication technologies, nanotechnologies, and miniaturization being ultra-thin, lightweight, highly flexible, and stretchable. Wearable sensors track physiological signs together with other symptoms such as respiration, pulse, and gait pattern, etc., to spot unusual or unexpected events. Help may therefore be provided when it is required. In this study, wearable sensor-based activity-monitoring systems for people are reviewed, along with the problems that need to be overcome. In this review, we have shown smart detecting and versatile wearable electrical sensing mediums in healthcare. We have compiled piezoelectric-, electrostatic-, and thermoelectric-based wearable sensors and their working mechanisms, along with their principles, while keeping in view the different medical and healthcare conditions and a discussion on the application of these biosensors in human health. A comparison is also made between the three types of wearable energy-harvesting sensors: piezoelectric-, electrostatic-, and thermoelectric-based on their output performance. Finally, we provide a future outlook on the current challenges and opportunities.

A Compact and Efficient Boost Converter in a 28 nm CMOS with 90 mV Self-Startup and Maximum Output Voltage Tracking ZCS for Thermoelectric Energy Harvesting

There are increasing demands for the Internet of Things (IoT), wearable electronics, and medical implants. Wearable devices provide various important daily applications by monitoring real-life human activities. They demand low-cost autonomous operation in a miniaturized form factor, which is challenging to realize using a rechargeable battery. One promising energy source is thermoelectric generators (TEGs), considered the only way to generate a small amount of electric power for the autonomous operation of wearable devices. In this work, we propose a compact and efficient converter system for energy harvesting from TEGs. The system consists of an 83.7% efficient boost converter and a 90 mV self-startup, sharing a single inductor. Innovated techniques are applied to adaptive maximum power point tracking (A-MPPT) and indirect zero current switching (I-ZCS) controllers for efficient operation. The startup circuit is realized using a gain-boosted tri-state buffer, which achieves 69.8% improved gain at the input VIN = 200 mV compared to the conventional approach. To extract the maximum power, we use an A-MPPT controller based on a simple capacitive divider, achieving 95.2% tracking efficiency. To address the challenge of realizing accurate voltage or current sensors, we propose an I-ZCS controller based on a new concept of maximum output voltage tracking (MOVT). The integrated circuit (IC) is fabricated using a 28 nm CMOS in a compact chip area of 0.03 mm2. The compact size, which has not been obtained with previous designs, is suitable for wearable device applications. Measured results show successful startup operation at an ultralow input, VIN = 90 mV. A peak conversion efficiency of 85.9% is achieved for the output of 1.07 mW.

High-Performance Stretchable Thermoelectric Generator for Self-Powered Wearable Electronics

Wearable thermoelectric generators (TEGs), which can convert human body heat to electricity, provide a promising solution for self-powered wearable electronics. However, their power densities still need to be improved aiming at broad practical applications. Here, a stretchable TEG that achieves comfortable wearability and outstanding output performance simultaneously is reported. When worn on the forehead at an ambient temperature of 15 °C, the stretchable TEG exhibits excellent power densities with a maximum value of 13.8 µW cm^-2 under the breezeless condition, and even as high as 71.8 µW cm^-2 at an air speed of 2 m s^-1 , being one of the highest values for wearable TEGs. Furthermore, this study demonstrates that this stretchable TEG can effectively power a commercial light-emitting diode and stably drive an electrocardiogram module in real-time without the assistance of any additional power supply. These results highlight the great potential of these stretchable TEGs for power generation applications.

Origami-Type Flexible Thermoelectric Generator Fabricated by Self-Folding

The flexibility of thermoelectric generators (TEGs) is important for low-contact thermal resistance to curved heat sources. However, approaches that depend on soft materials, which are used in most existing studies, have the problem of low performance in terms of the substrate's thermal conductivity and the thermoelectric conversion efficiency of the thermoelectric (TE) elements. In this study, we propose a method to fabricate "Origami-TEG", a TEG with an origami structure that enables both flexibility and the usage of high-performance rigid materials by self-folding. By applying the principle of the linkage mechanism to self-folding, we realized a fabrication process in which the TE element-mounting process and the active-material-addition process were separated in time. The fabricated origami-TEG showed similar internal resistance and maximum output power when attached to heat sources with flat and curved surfaces. Furthermore, it exhibited high-performance stability against both stretching and bending deformations.

Thermoelectric-Powered Sensors for Internet of Things

The Internet of Things (IoT) combines various sensors and the internet to form an expanded network, realizing the interconnection between human beings and machines anytime and anywhere. Nevertheless, the problem of energy supply limits the large-scale implementation of the IoT. Fortunately, thermoelectric generators (TEGs), which can directly convert thermal gradients into electricity, have attracted extensive attention in the IoT field due to their unique benefits, such as small sizes, long maintenance cycles, high stability, and no noise. Therefore, it is vital to integrate the significantly advanced research on TEGs into IoT. In this review, we first outline the basic principle of the thermoelectricity effect and summarize the common preparation methods for thermoelectric functional parts in TEGs. Then, we elaborate on the application of TEG-powered sensors in the human body, including wearable and implantable medical electronic devices. This is followed by a discussion on the application of scene sensors for IoTs, for example, building energy management and airliners. Finally, we provide a further outlook on the current challenges and opportunities.

Optimization Criteria and Efficiency of a Thermoelectric Generator

The efficiency of a thermoelectric generator model under maximum conditions is presented for two optimization criteria proposed under the context of finite-time thermodynamics, namely, the efficient power criterion and the Omega function, where this last function represents a trade-off between useful and lost energy. The results are compared with the performance of the device at maximum power output. A macroscopic thermoelectric generator (TEG) model with three possible sources of irreversibilities is considered: (i) the electric resistance R for the Joule heating, (ii) the thermal conductances Kh and Kc of the heat exchangers between the thermal baths and the TEG, and (iii) the internal thermal conductance K for heat leakage. In particular, two configurations of the macroscopic TEG are studied: the so-called exoreversible case and the endoreversible limit. It shows that for both TEG configurations, the efficiency at maximum Omega function is always greater than that obtained in conditions of maximum efficient power, and this in turn is greater than that of the maximum power regime.