Improved Water Repellency and Dimensional Stability of Wood via Impregnation with an Epoxidized Linseed Oil and Carnauba Wax Complex Emulsion

Nanotechnology in wood science: Innovations and applications

Application of nanomaterials is gaining tremendous interest in the field of wood science and technology for value addition and enhancing performance of wood and wood-based composites. This review focuses on the use of nanomaterials in improving the properties of wood and wood-based materials and protecting them from weathering, biodegradation, and other deteriorating agents. UV-resistant, self-cleaning (superhydrophobic) surfaces with anti-microbial properties have been developed using the extraordinary features of nanomaterials. Scratch-resistant nano-coatings also improve durability and aesthetic appeal of wood. Moreover, nanomaterials have been used as wood preservatives for increasing the resistance against wood deteriorating agents such as fungi, termites and borers. Wood can be made more resistant to ignition and slower to burn by introducing nano-clays or nanoparticles of metal-oxides. The use of nanocellulose and lignin nanoparticles in wood-based products has attracted huge interest in developing novel materials with improved properties. Nanocellulose and lignin nanoparticles derived/synthesized from woody biomass can enhance the mechanical properties such as strength and stiffness and impart additional functionalities to wood-based products. Cellulose nano-fibres/crystals find application in wide areas of materials science like reinforcement for composites. Incorporation of nanomaterials in resin has been used to enhance specific properties of wood-based composites. This review paper highlights some of the advancements in the use of nanotechnology in wood science, and its potential impact on the industry.

Innovations in applications and prospects of non-isocyanate polyurethane bioplastics

Currently, conventional plastics are necessary for a variety of aspects of modern daily life, including applications in the fields of healthcare, technology, and construction. However, they could also contain potentially hazardous compounds like isocyanates, whose degradation has a negative impact on both the environment and human health. Therefore, researchers are exploring alternatives to plastic which is sustainable and environmentally friendly without compromising its mechanical and physical features. This review study highlights the production of highly eco-friendly bioplastic as an efficient alternative to non-biodegradable conventional plastic. Bioplastics are produced from various renewable biomass sources such as plant debris, fatty acids, and oils. Poly-addition of di-isocyanates and polyols is a technique employed over decades to produce polyurethanes (PUs) bioplastics from renewable biomass feedstock. The toxicity of isocyanates is a major concern with the above-mentioned approach. Novel green synthetic approaches for polyurethanes without using isocyanates have been attracting greater interest in recent years to overcome the toxicity of isocyanate-containing raw materials. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines appears to be the most promising method to obtain non-isocyanate polyurethanes (NIPUs). This method results in the creation of polymeric materials with distinctive and adaptable features with the elimination of harmful compounds. Consequently, non-isocyanate polyurethanes represent a new class of green polymeric materials. In this review study, we have discussed the possibility of creating novel NIPUs from renewable feedstocks in the context of the growing demand for efficient and ecologically friendly plastic products.

Performance Analysis of Loose-Fill Thermal Insulation from Wood Scobs Coated with Liquid Glass, Tung Oil, and Expandable Graphite Mixture

The current study presents the results of monitoring the behavior of loose-fill thermal insulating material for buildings made of wood scobs (WS), which were coated with one, two, and three component-based coatings from liquid glass (LG), tung oil (TO), and expandable graphite (EG). The thermal conductivity of samples in the dry state and under normal laboratory conditions, short-term water absorption by partial immersion, surface wettability, and water vapor permeability were evaluated, and regression equations describing the variations in numerical values of specified properties under different amounts of each coating component were presented. It was shown that LG and TO act as hydrophobic layers that, in conjunction, reduce water absorption by a maximum of 274%, have a contact angle equal to 86°, and lower thermal conductivity by 55% in the dry state due to the specifics of the layer formed on the surface of WS. The addition of EG to LG coating resulted in insignificantly changed water absorption and thermal conductivity values, indicating the potential of this material to be used to improve the fire resistance of wood-based composites in the future. The results showed that the three-component layer of LG/TO/EG reduces water absorption by a maximum of 72%, increases thermal conductivity in the dry state by a minimum of 0.4%, and increases the contact angle to 81° at 100 wt.% LG. The changes in water vapor permeability of all compositions were determined to be insignificant.

Effects of Heat Treatment on Color, Dimensional Stability, Hygroscopicity and Chemical Structure of Afrormosia and Newtonia Wood: A Comparative Study of Air and Palm Oil Medium

In recent years, China is increasingly dependent on imported wood. Afrormosia and Newtonia are some of the imported species with good utilization potential. However, both of them also have problems with poor dimensional stability. In order to make better use of these two types of wood, the influence of heat treatment under air and palm oil conditions on the color, dimensional stability, and hygroscopicity of Afrormosia and Newtonia was investigated. The Afrormosia and Newtonia wood samples were heated in air or palm oil medium for two hours at 160 °C, 180 °C and 200 °C, respectively. Then, the color, weight changes, swelling, moisture absorption and chemical structure were evaluated for each case. As results, the heat treatments with air or palm oil increased the dark color of Newtonia and Afrormosia wood and this increase was proportional to the treatment temperature. The tangential and radial swelling coefficient for air heat treatment of Afrormosia wood at 200 °C were, respectively, reduced by 24.59% and 19.58%, while this reduction for Newtonia was 21.32% and 14.80%. The heat treatment in palm oil further improved the stability and hygroscopicity of the wood, showing that the Afrormosia samples treated by palm oil at 200 °C underwent a decrease of its tangential and radial swelling coefficient, respectively, by 49.34% and 45.88%, whereas the tangential and radial swelling coefficient of Newtonia treated under the same conditions were reduced by 42.85% and 33.63%, respectively. The heat treatments of Afrormosia and Newtonia samples under air at 200 °C diminished the water absorption by 21.67% and 22.12%. The water absorption of Afrormosia and Newtonia heat-treated under palm oil at 200 °C was reduced, respectively, by 39.40% and 37.49%. Moreover, the FTIR analysis showed the decrease of hydroxyl groups in proportion to the wood treatment temperature.

Preparation of Water-Based Alkyl Ketene Dimer (AKD) Nanoparticles and Their Use in Superhydrophobic Treatments of Value-Added Teakwood Products

A process for preparing emulsions of alkyl ketene dimer (AKD) nanoparticles via a nanoemulsion template (emulsion/evaporation) method has been developed. The effects of types and contents of stabilizing agents, i.e., anionic (sodium dodecyl sulfate, SDS), cationic (cetyltrimethylammonium bromide, CTAB), amphoteric (phosphatidylcholine, PC), and polymeric (poly(vinyl alcohol), PVA), on the colloidal stability and hydrodynamic size of the AKD nanoparticles are investigated. The use of 0.1 wt % anionic SDS as a stabilizer generates nanoparticles with high stability and the smallest average size of 148 ± 5 nm. The environmentally friendly water-based emulsion prepared without halogenated compounds and harsh organic solvents is then applied to enhance the hydrophobicity of teakwood products by a simple dipping process. The properties and structures of the resulting treated woods are examined by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, scanning electron microscopy (SEM), and water contact angle (WCA) measurements. The treated woods show superhydrophobicity with a WCA value of 150 ± 2°, as the emulsion generates a hydrophobic layer covering the wood surfaces due to the β-ketoester bond formation and the arrangement of AKD hydrophobic tails. The nanosized nanoparticles can penetrate the dense structure of the teakwood and form similar bonding for up to a 0.8 mm depth, generating a protective water-repellent layer in the wood structure. The emulsion has high potential for use in the commercial production of value-added teakwood products, with excellent water-resistant properties and high dimensional instability, without altering their physical appearances.

Improvement of Surface Coating and Interfacial Properties of Hot-Waxed Wood Using Maleic Anhydride Grafted Polypropylene Wax

Beeswax is used on wood furniture surfaces in China. Beeswax is expensive and has a low melting temperature, and the wax film is easily softened and destroyed. To overcome these problems, a modified polypropylene wax grafted with maleic anhydride, with a high melting temperature and low price, was used in hot-waxed wood. The adhesion, hardness, hydrophobic properties, heat resistance, color, and gloss of hot-waxed woods were also examined. The surface and interfacial properties were characterized by FTIR, XRD, and SEM. The modified polypropylene wax showed a higher melting temperature than beeswax by DSC, and the heat resistance of hot-waxed wood using it was revealed by TG. The adhesion for the modified polypropylene wax hot-waxed wood surface was shown to achieve grade 1. In addition, it maintained original grades in adhesion after soaking in water and was greater than beeswax hot-waxed wood. The hot-waxed wood surfaces become hydrophobic compared with untreated wood, and the hydrophobicity of the modified polypropylene wax hot-waxed wood surfaces, with a decreased water contact angle, were slightly weaker than beeswax hot-waxed wood and polypropylene wax hot-waxed wood. Moreover, in hardness, the modified polypropylene wax hot-waxed wood surfaces (2H) were harder than beeswax hot-waxed wood (3B), representing stronger scratch resistance and performing well in decorative characteristics, such as color and gloss. The results of SEM, FTIR, and XRD showed mechanical and weak chemical bonding between the waxes and the surface of the wood with the presence of wax in a wood structure. Therefore, the modified polypropylene wax could be used in hot-waxed wood with great heat resistance, adhesion, and surface performance. The study is beneficial for the application of wood coatings using synthetic wax in the future.

Effect of Impregnation with a Low-Concentration Furfuryl Alcohol Aqueous Solution on Hygroscopic Properties of Chinese Fir and Poplar Wood

Furfurylation with a low concentration of furfuryl alcohol (FA) promotes the improvement of the properties and the effectiveness of FA on cell–wall action without darkening the furfurylated wood to the point that it affects its applications. In this paper, the effects of furfurylation on the hygroscopicity and water uptake dimensional stability of poplar (Populus sp.) and Chinese fir (Cunninghamia lanceolata) were analyzed. Meanwhile, the distribution of FA resin, the relationship between wood and water, the change in pore size distribution, and the weight percentage gain and cell wall bulking coefficient of wood were also investigated. The results were as follows: (1) A low concentration of FA could better enter the cell walls of the Chinese fir than the poplar, as FA resin was almost cured in the secondary walls, cell corners, and compound middle lamellae when a 10% concentration of FA was applied to the Chinese fir and poplar. When the FA concentration was increased to 30%, there were no significant increases in the amount of FA entering the cell walls and the amounts of FA cured in the cell lumen of the poplar were greater than those of the Chinese fir. Meanwhile, the modification of cell walls was more suitable in poplar than in Chinese fir. (2) The pointed ends of the pit chambers and the pit apertures (800–1000 nm) in the poplar and the small pores of the pit membranes and the pit apertures (1–6 μm) in the Chinese fir were partially deposited by the FA resin, which formed new pores in the size ranges of 80–600 nm and 15–100 nm, respectively. The porosity of the poplar was greater than that of the Chinese fir, and the bulk density of the poplar was less than that of the Chinese fir before and after modification. (3) Furfurylation with a low concentration of FA was able to better reduce the equilibrium moisture content, improve the anti-swelling efficiency, and enhance the dimensional stability of the poplar wood compared to the Chinese fir. Furfurylation effectively reduced water uptake due to the hydrophobic property of the FA resin. The water uptake of the Chinese fir increased by 17%–19% in second cyclic water soaking when treated with FA with various concentrations, which indicated the loss and leaching of FA resin during the test. Low-field NMR was used to demonstrate that the furfurylation not only reduced the amount of water but also affected the combination state of bound and free water with wood. Thus, furfurylation at a low concentration is a feasible method by which to extend applications of furfurylated wood.

Effect of Microcapsule Concentration with Different Core-Shell Ratios on Waterborne Topcoat Film Properties for Tilia europaea

The effects of the core-shell ratio and concentration of urea formaldehyde (UF) resin-coated waterborne acrylic resin microcapsules on the optical properties, mechanical properties and liquid resistance of waterborne topcoat coatings on the surface of Tilia europaea were investigated. With the increase of microcapsule concentration, the color difference and hardness of the paint film gradually increased, the gloss and adhesion of the paint film gradually decreased, and the impact resistance and elongation at break of the paint film increased first and then decreased. With the increase of the core-shell ratio, the hardness and impact resistance of the paint film increased first and then decreased, and the adhesion of the paint film decreased gradually. Red ink had a great influence on the liquid resistance of paint film. When the core-shell ratio of UF-coated waterborne acrylic resin microcapsule was 0.58:1 and the microcapsule concentration was 10.0%, the comprehensive performance of paint film on Tilia europaea was better. The prepared self-healing microcapsules applied to the waterborne coatings committed to prolonging the service life of the paint film.

Hollow Mesoporous Microspheres Coating for Super-Hydrophobicity Wood with High Thermostability and Abrasion Performance

Super-hydrophobic phenomena generally exist in nature, and wood can also obtain hydrophobicity by specific processing on the surface, being like the construction of microscale rough surface or decoration with low surface energy materials. In this research, the formation of hydrophobic layers on wood surface was investigated without breaking the wood's original structure. The core-shell structure particles were prepared by penetrating orthosilicate and polystyrene into the hollow mesoporous microsphere structure with tetrahydrofuran. A wood sample was coated with polydimethylsiloxane (PDMS) resin layer to enhance the adhesion of nano and micron hollow mesoporous microsphere on its surface. According to the surface structure of super-hydrophobic subjects in nature, the nano and micron hollow mesoporous microsphere were sprayed with different ratios several times to form a hydrophobic surface. The water contact angle could reach 150°, revealing that the hydrophobic behavior of the nano and micron hollow mesoporous microsphere coating was achieved. The microstructures of wood samples were examined by the scanning electron microscopy, and the chemical functional groups were investigated by the Fourier transform infrared; both verified that the hydrophobic surface was successfully coated. The thermogravimetric examination revealed the improved thermal stability of the hydrophobic wood. The scratch test was used to measure the abrasion resistance of the nano and micron hollow mesoporous microsphere coatings on wood surface. It was suggested that the nano and micron hollow mesoporous microsphere coating was an effective method to fabricate extremely hydrophobic wood products.

Hydrophobic Formulations Based on Tall Oil Distillation Products for High-Density Fiberboards

This study investigates the effect of renewable formulations based on tall oil bio-refinery products on the water vapor sorption and interfiber strength of cellulosic fibers as well as on the properties of high-density fiberboard (HDF) panels. The results obtained for HDF prepared using renewable formulations were compared to the results for HDF obtained using conventional synthetic paraffin wax (hydrowax), which is the hydrophobic agent currently utilized by the industry. Four tall oil distillation products (TODPs) with different levels of fatty and rosin acids were used for preparing the hydrophobic formulations with furfuryl alcohol as an organic solvent. According to determinations with an automated vapor sorption apparatus, the formulations had a similar effect with hydrowax on the sorption behavior of natural fibers. Unlike to hydrowax treatment, the ultimate tensile strength of cellulosic paper-sheets treated with the formulations remained unchanged or significantly increased. At the standard addition load of 1% (wt/wt dry fibers) of the formulations, HDF panels showed comparable and only in one case, e.g., TODP3-based formulation, slightly higher thickness swelling (24 h) than those with hydrowax. The best performing formulation (TODP2-based) in terms of tensile strength of paper sheets did not significantly change the mechanical properties of HDF panels in both standard climate and high humid conditions. Promising results at the standard and humid climate conditions were obtained for HDF panels manufactured with higher TODP2-based formulation amounts (3–5%) and reduced melamine-urea-formaldehyde resin content (10–12% instead of 14%, wt dry resin/wt dry fibers).