Application of Hydrodynamic Cavitation Reactors for Treatment of Wastewater Containing Organic Pollutants: Intensification Using Hybrid Approaches

Synergistic degradation of Congo Red by hybrid advanced oxidation via ultraviolet light, persulfate, and hydrodynamic cavitation

In the present study, hybrid activation of sodium peroxydisulfate (PS) by hydrodynamic cavitation and ultraviolet radiation was investigated for Congo Red (CR) degradation. Experiments were conducted using the Box-Benken design on inlet pressure (2-6 bar), PS concentration (0-50 mg. L-1) and UV radiation power (0-32 W). According to the results, at the optimum point where the pressure, PS concentration and UV radiation power were equal to 4.5 bar, 30 mg. L-1 and 16 W respectively, 92.01% of decolorization was achieved. Among the investigated processes, HC/UV/PS was the best process with the rate constant and synergetic coefficient of 38.6 × 10-3 min-1 and 2.76, respectively. At the optimum conditions, increasing the pollutant concentration from 20 mg. L-1 to 80 mg. L-1 decrease degradation rate from 92.01 to 45.21. Presence of natural organic mater (NOM) in all concentrations inhibited the CR degradation. Quenching experiments revealed that in the HC/UV/PS hybrid AOP free radicals accounted for 63.4% of the CR degradation, while the contribution of sulfate (SRs) and hydroxyl radicals (HRs) was 53.1% and 46.9%, respectively.

Is cavitation a truly sensible choice for intensifying photocatalytic oxidation processes? - Implications on phenol degradation using ZnO photocatalysts

Phenols are recalcitrant compounds that constitute the majority of organic contaminants in industrial wastewaters. Their removal at large scales require a combination of various processes to reach the desired discharge quality. An extensive body of work has already been published in the area of phenol removal from wastewater, however none of them have focussed on a truly 'sensible' approach for coupling advanced oxidation processes (AOPs). Rather, a higher removal efficiency was targeted by unduly complicating the process by combining multiple AOPs. The most influential AOP as the primary method typically driven by the nature of the pollutant should form the basis for a hybrid AOP followed by a complementary AOP to intensify the oxidation process. This strategy is lacking in current literature. We address this knowledge gap directly by systematically identifying the best hybrid process for ZnO mediated photocatalysis of phenol. Either a cavitation mediated pre-treatment of ZnO or cavitation-photocatalysis-peroxide based hybrid AOP was investigated. While the pre-treatment approach led to >25% increase in phenol oxidation compared to bare ZnO photocatalysis, the hydrodynamic cavitation-photocatalysis-peroxide based system was found to have a cavitational yield 5 times higher than its acoustic cavitation counterpart. A new phenomenon known as the 'pseudo staggered effect' was also observed and established in hydrodynamic cavitation mediated photocatalysis-peroxide hybrid process for the first time. While we demonstrated that cavitation is a truly 'sensible' choice to enhance photocatalysis, the nature of the pollutant under investigation must always be the key driver when designing such hybrid AOPs.

Hybrid approaches based on hydrodynamic cavitation, peroxymonosulfate and UVC irradiation for treatment of organic pollutants: fractal like kinetics, modeling and process optimization

Hydrodynamic cavitation (HC) was emerged as one of the most potential technologies for industrial-scale wastewater or water treatment. In this work, a combined system of HC, peroxymonosulfate (PMS) and UVC irradiation (HC - PMS - UVC) was constructed for effective degradation of carbamazepine. The effect of several experimental parameters and conditions on the carbamazepine degradation was considered. The results show that the degradation and mineralization rates increases with an increase in the inlet pressure from 1.3 to 4.3 bars. The rates of carbamazepine degradation with the combined processes of HC - PMS - UVC, HC - PMS, HC - UVC, and UVC - PMS were 73%, 67%, 40% and 31%, respectively. Under the optimal conditions of reactor, the carbamazepine degradation and mineralization rates were 73% with 59%, respectively. The kinetics of carbamazepine degradation was studied applying a fractal-like approach. So, a new model was proposed by combining first order kinetics model and fractal-like concept. The obtained results show that the proposed fractal-like model gives a better performance compared with traditional first order kinetics model. It has been demonstrated that the HC - PMS - UVC process is a potential treatment method to destroy pharmaceutical pollutants from water and wastewater sources.

Degradation of pefloxacin by hybrid hydrodynamic cavitation with H2O2 and O3

The degradation of toxic chemicals, antibiotics and other residues in organic wastewater has attracted much attention. Among various degradation technologies, hydrodynamic cavitation (HC) reactors have the advantage of being simple to operate. Through the combination of HC and other oxidants, the removal efficiency and energy efficiency of organic matter can be greatly improved, and the consumption of chemicals and the processing costs can be reduced. In this work, HC technology combined with oxidants was used to degrade pefloxacin (PEF), and the effect of different operating conditions on PEF degradation was investigated. The results indicated that the removal efficiency of PEF treated with HC alone was 84.9% under the optimal HC conditions of pH 3.3 and 120 min, which is much higher than that (35.5%) of pH 5.3. When co-treating the PEF solution with HC and H₂O₂ at 0.3 MPa and pH 5.3, the optimal molar ratio of PEF to H₂O₂ was 1:5, the highest PEF removal efficiency was 69.7%, and the synergy index (SI) was 4.4. When combining HC with O₃, the PEF removal efficiency gradually elevated with increasing ozone addition. When the addition amount of ozone was 0.675 g/h, the removal efficiency of PEF was the highest, which was 91.5% after treatment of 20 min. The intermediate products in the reaction process were analyzed based on UV-Vis spectroscopy and LC-MS, and the mechanism and reaction pathways of PEF were proposed.

Intensification of Red-G dye degradation used in the dyeing of alpaca wool by advanced oxidation processes assisted by hydrodynamic cavitation

Red-G dye is one of the main dyes used in the textile industry to dye alpaca wool. Therefore, considering the large volume of processed wool in Perú, the development of efficient technologies for its removal is a present scientific issue. In this study, an integrated system based on hydrodynamic cavitation (HC) and photo-Fenton process was evaluated to remove the Red-G dye. Using a hybrid cavitation device (venturi + orifice plate), the effect of pH was evaluated, achieving 21 % of removal at pH 2 which was more than 80 % higher compared to pH 4 and 6. The effect of temperature was also evaluated in HC-system at pH 2, where percentage of dye degradation increased at lower temperatures (around 20 °C). Then, 50.7 % of dye was removed under optimized condition of HC-assisted Fenton process (FeSO₄:H₂O₂ of 1:30), that value was improved strongly by UV-light incorporation in the HC-system, increasing to 99 % removal efficiency with respect to HC-assisted Fenton process and reducing the time to 15 min. Finally, the developed cavitation device in combination with photo-Fenton process removed efficiently the dye and thus could be considered an interesting option for application to real wastewater.

Current trends for distillery wastewater management and its emerging applications for sustainable environment

Ethanol distillation generates a huge volume of unwanted chemical liquid known as distillery wastewater. Distillery wastewater is acidic, dark brown having high biological oxygen demand, chemical oxygen demand, contains various salt contents, and heavy metals. Inadequate and indiscriminate disposal of distillery wastewater deteriorates the quality of the soil, water, and ultimately groundwater. Its direct exposure via food web shows toxic, carcinogenic, and mutagenic effects on aquatic-terrestrial organisms including humans. So, there is an urgent need for its proper management. For this purpose, a group of researchers applied distillery wastewater for fertigation while others focused on its physico-chemical, biological treatment approaches. But until now no cutting-edge technology has been proposed for its effective management. So, it becomes imperative to comprehend its toxicity, treatment methods, and implication for environmental sustainability. This paper reviews the last decade's research data on advanced physico-chemical, biological, and combined (physico-chemical and biological) methods to treat distillery wastewater and its reuse aspects. Finally, it revealed that the combined methods along with the production of value-added products are one of the best options for distillery wastewater management.

Luminescence intensity of vortex cavitation in a Venturi tube changing with cavitation number

Hydrodynamic cavitation in a Venturi tube produces luminescence, and the luminescence intensity reaches a maximum at a certain cavitation number, which is defined by upstream pressure, downstream pressure, and vapor pressure. The luminescence intensity of hydrodynamic cavitation can be enhanced by optimizing the downstream pressure at a constant upstream pressure condition. However, the reason why the luminescence intensity increases and then decreases with an increase in the downstream pressure remains unclear. In the present study, to clarify the mechanism of the change in the luminescence intensity with cavitation number, the luminescence produced by the hydrodynamic cavitation in a Venturi tube was measured, and the hydrodynamic cavitation was precisely observed using high-speed photography. The sound velocity in the cavitating flow field, which affects the aggressive intensity of the cavitation, was evaluated. The collapse of vortex cavitation was found to be closely related to the luminescence intensity of the hydrodynamic cavitation. A method to estimate the luminescence intensity of the hydrodynamic cavitation considering the sound velocity was developed, and it was demonstrated that the estimated luminescence intensity agrees well with the measured luminescence intensity.

Mature Landfill Leachate as a Medium for Hydrodynamic Cavitation of Brewery Spent Grain

In this study, we evaluate the usefulness of mature landfill leachate (MLL) as a carrier allowing hydrodynamic cavitation (HD) of brewery spent grain (BSG). The HD experiments were conducted using an orifice plate with a conical concentric hole of 3/10 mm (inlet/outlet diameter) as a constriction in the cavitation device. The initial pressure was 7 bar and the number of recirculation passes through the cavitation zone reached 30. The results showed that complex organic matter was degraded and solubilized when cavitating the MLL and BSG mixture. The biochemical oxygen demand (BOD5) increased by 45% and the BOD5/total chemical oxygen demand (COD) ratio increased by 69%, whereas the COD, total solids, and nutrient concentration dropped noticeably. However, Fourier transform infrared photoacoustic spectroscopy (FTIR-PAS) revealed the generation of possibly toxic HD byproducts such as aromatic compounds. This seems to indicate that MLL could not be regarded as a suitable carrier for BSG cavitation.

Degradation of nitrogen-containing hazardous compounds using advanced oxidation processes: A review on aliphatic and aromatic amines, dyes, and pesticides

Nitrogen-containing amino and azo compounds are widely used in textile, agricultural and chemical industries. Most of these compounds have been demonstrated to be resistant to conventional degradation processes. Advanced oxidation processes can be effective to mineralize nitrogen-containing compounds and improve the efficacy of overall treatment schemes. Due to a global concern for the occurrence of toxic and hazardous amino-compounds and their harmful degradation products in water, it is important to develop technologies that focus on all the aspects of their degradation. Our focus is to present a state-of-the-art review on the degradation of several amine- and azo-based compounds using advanced oxidation processes. The categories reviewed are aromatic amines, aliphatic amines, N-containing dyes and N-containing pesticides. Data has been compiled for degradation efficiencies of each process, reaction mechanisms focusing on specific attack of oxidants on N atoms, the effect of process parameters like pH, initial concentration, time of treatment, etc. and identification of intermediates. Several AOPs have been compared to provide a systematic overview of available literature that will drive essential aspects of future research on amine-based compounds. Ozone is observed to be highly reactive to most amines, dyes and pesticides, followed by Fenton processes. Degradation of amines is highly sensitive to pH and mechanisms differ at different pH values. Cavitation is a promising alternative pre-treatment method for cost reduction. Hybrid methods under optimized conditions are demonstrated to give synergistic effects and must be tailored for specific effluents in question. In conclusion, even though nitrogen-containing compounds are recalcitrant in nature, the use of advanced oxidation processes at carefully established optimum conditions can yield highly efficient degradation of the compounds.

Cavitating Jet: A Review

When a high-speed water jet is injected into water through a nozzle, cavitation is generated in the nozzle and/or shear layer around the jet. A jet with cavitation is called a “cavitating jet”. When the cavitating jet is injected into a surface, cavitation is collapsed, producing impacts. Although cavitation impacts are harmful to hydraulic machinery, impacts produced by cavitating jets are utilized for cleaning, drilling and cavitation peening, which is a mechanical surface treatment to improve the fatigue strength of metallic materials in the same way as shot peening. When a cavitating jet is optimized, the peening intensity of the cavitating jet is larger than that of water jet peening, in which water column impacts are used. In order to optimize the cavitating jet, an understanding of the instabilities of the cavitating jet is required. In the present review, the unsteady behavior of vortex cavitation is visualized, and key parameters such as injection pressure, cavitation number and sound velocity in cavitating flow field are discussed, then the estimation methods of the aggressive intensity of the jet are summarized.

Strategies to improve biological oxidation of real wastewater using cavitation based pre-treatment approaches

The present work demonstrates the effective application of pretreatment based on cavitation to improve biological oxidation of real municipal and industrial wastewater. The optimum pretreatment conditions based on ultrasonic cavitation for treatment of municipal wastewater were observed as power dissipation of 90 W, a duty cycle of 70% and H₂O₂ dosage of 0.2 g/L resulting in about 24.9% COD reduction. The use of modified sludge and ultrasonic pretreatment for biological oxidation resulted in significant reduction in treatment time (36 h) than the treatment time (60 h) required for biological oxidation using untreated sludge as inoculum. Also, significantly enhanced biodegradability index (BI) from 0.33 to 0.6 was achieved using pretreatment for biological oxidation process. For the treatment of real industrial wastewater, different pretreatment approaches based on hydrodynamic cavitation (HC) in combination with H₂O₂, ozone or Fenton were investigated. The pretreatment using best approach of HC + Fenton resulted in 44.2% of COD reduction in total whereas only 28.1% of COD reduction was achieved for the untreated effluent being applied in the biological oxidation. Overall, the present work demonstrated the effectiveness of the pretreatment based on cavitation for the improved treatment of municipal and industrial wastewaters.

A Transport-Phenomena Approach to Model Hydrodynamic Cavitation of Organic Pollutants

Hydrodynamic cavitation (HC) has been extensively studied for the Advanced Oxidation of organic compounds in wastewaters since it physically produces an oxidative environment at ambient conditions. This process is simple and economical since it can be realized through a properly designed restriction in a pipeline, even in retrofit solutions. Several experimental works individuated similar values of the optimal operating conditions, especially with regard to the inlet pressure. Up to now, the available modeling works rely on a single-bubble dynamics (SBD) approach and do not consider the actual process configuration and pollutant transport in proximity to the oxidizing environment. This work describes different experimental results (from this research group and others) and applies a novel mathematical model based on a transport-phenomena approach, able to directly simulate the effect of HC on the pollutant degradation. The novel proposed model is able to reproduce well a large number of experimental data obtained in different conditions, with different apparatus and different molecules, and allows to interconnect both SBD, fluid-dynamics, and physio-chemical variables in order to deeply study the interaction between the transport of pollutants and the reactive environment. This paper includes collection and discussion of several experimental results with the related main process parameters, description of the novel model and validation against the cited experimental results (to explain the effect of the operating pressure), sensitivity analysis, and the performance limit of the HC with the proposed modeling approach.