Tribological Properties of High-Speed Uniform Femtosecond Laser Patterning on Stainless Steel

Formation and Evolution of Micro/Nano Periodic Ripples on 2205 Stainless Steel Machined by Femtosecond Laser

The preparation of micro/nano periodic surface structures using femtosecond laser machining technology has been the academic frontier and hotspot in recent years. The formation and evolution of micro/nano periodic ripples were investigated on 2205 stainless steel machined by femtosecond laser. Using single spot irradiation with fixed laser fluences and various pulse numbers, typical ripples, including nano HSFLs (‖), nano LSFLs (⟂), nano HSFLs (⟂) and micro grooves (‖), were generated one after another in one test. The morphologies of the ripples were analyzed, and the underlying mechanisms were discussed. It was found that the nano holes/pits presented at all stages could have played a key role in the formation and evolution of micro/nano periodic ripples. A new kind of microstructure, named the pea pod-like structure here, was discovered, and it was suggested that the formation and evolution of the micro/nano periodic ripples could be well explained by the pea pod-like structure model.

Micro/Nano Periodic Surface Structures and Performance of Stainless Steel Machined Using Femtosecond Lasers

The machining of micro/nano periodic surface structures using a femtosecond laser has been an academic frontier and hotspot in recent years. With an ultrahigh laser fluence and an ultrashort pulse duration, femtosecond laser machining shows unique advantages in material processing. It can process almost any material and can greatly improve the processing accuracy with a minimum machining size and heat-affected zone. Meanwhile, it can fabricate a variety of micro/nano periodic surface structures and then change a material's surface performance dramatically, such as the material's wetting performance, corrosive properties, friction properties, and optical properties, demonstrating great application potential in defense, medical, high-end manufacturing, and many other fields. In recent years, the research is gradually deepening from the basic theory to optimization design, intelligent control, and application technology. Nowadays, while focusing on metal structure materials, especially on stainless steel, research institutions in the field of micro and nano manufacturing have conducted systematic and in-depth experimental research using different experimental environments and laser-processing parameters. They have prepared various surface structures with different morphologies and periods with sound performance, and are one step closer to many civilian engineering applications. This paper reviews the study of micro/nano periodic surface structures and the performance of stainless steel machined using a femtosecond laser, obtains the general evolution law of surface structure and performance with the femtosecond laser parameters, points out several key technical challenges for future study, and provides a useful reference for the engineering research and application of femtosecond laser micro/nano processing technology.

Synthesis of Micro-Spikes and Herringbones Structures by Femtosecond Laser Pulses on a Titanium Plate-A New Material for Water Organic Pollutants Degradation

(1) Background: The shrinkage of water resources, as well as the deterioration of its quality as a result of industrial human activities, requires a comprehensive approach relative to its protection. Advanced oxidation processes show high potential for the degradation of organic pollutants in water and wastewater. TiO₂ is the most popular photocatalyst because of its oxidizing ability, chemical stability and low cost. The major drawback of using it in powdered form is the difficulty of separation from the reaction mixture. The solution to this problem may be immobilization on a support (glass beads, molecular sieves, etc.). In order to avoid these difficulties, the authors propose to prepare a catalyst as a titanium plate covered with an oxide layer obtained with laser treatment. (2) Methods: In the present work, we generated titanium oxide structures using a cheap and fast method based on femtosecond laser pulses. The structurized plates were tested in the reaction of methylene blue (MB) degradation under UVA irradiation (365 nm). The photocatalytic activity and kinetic properties for the degradation of MB are provided. (3) Results: Studies of X-ray diffraction (XRD) and scanning electron microscopy (SEM) confirm a titanium oxide layer with laser-induced generated structures that are called “spikes” and “herringbones”. The structurized plates were effective photocatalysts, and their activity depends on the structure of the oxide layer (spike and herringbone). (4) Conclusions: The immobilization of the catalyst on a solid support can be performed in a fast and reproducible manner by using the technique of laser ablation. The layers obtained with this method have been shown to have catalytic properties.

Impact of Ultrashort Laser Nanostructuring on Friction Properties of AISI 314 LVC

Laser irradiation yields a powerful tool to modify the symmetry and asymmetry features of materials surfaces. In this paper, femtosecond laser-induced periodic surface structures were applied on stainless steel AISI 314, specially hardened by a low-vacuum carburizing procedure. Symmetry modifications in the surface’s morphology and chemistry before and after the laser treatment were investigated by SEM and EDS, respectively. Coefficient of friction (COF) was observed in dry sliding condition by using block-on-ring sliding test. The results show that COF values are substantially lower after laser-induced periodic surface structures (LIPSS) surface treatment.

Employment of Micro- and Nano-WS2 Structures to Enhance the Tribological Properties of Copper Matrix Composites

Friction and wear are responsible for around 23% of the energy consumption in transportation, manufacturing, power generation, and residential sectors. Employed components are exposed to a wide range of operational conditions, therefore a suitable material design is fundamental to decreasing tribological issues, energy consumption, costs, and environmental impact. This study aims to analyze the effect of different solid lubricants on the suitability of copper matrix composites (CuMCs) as a potential solution to reduce the depletion of sliding electrical contacts working under extreme conditions. CuMCs samples are produced by cold-pressing and sintering to merge a high electrical conductivity with the lubricant effect supplied by different species, namely tungsten disulfide micro-powder (WS2), inorganic fullerene-like (IF) tungsten disulfide nanoparticles, and graphene nanoplatelets (GNP). The crystalline structure of the pristine and composite materials is characterized via XRD. The electrical tests show a small decrease of conductivity compared to pure copper, due to the insulating effect of WS2; however, the measured values are still adequate for conduction purposes. Micro-scratch and wear tests highlight the positive effect of the combination of WS2 structures and GNP. The friction coefficient reduction leads to the possibility of extending the lifetime of the components.

Laser Nanostructuring for Diffraction Grating Based Surface Plasmon-Resonance Sensors

The surface plasmon resonance properties of highly regular laser-induced periodic surface structures (HR-LIPSSs) on Si, functionalized with Au nanoparticles (NPs), were investigated. In particular, the spectral dependencies of polarized light reflectance at various angles of incidence were measured and discussed. It is found that the deposition of Au NPs on such periodically textured substrates leads to significant enhancement of the plasmon resonance properties, compared to that measured on planar ones. This effect can be used to improve the efficiency of localized-plasmon-resonance-based sensors.

Femtosecond Laser-Induced Periodic Surface Structures on 2D Ti-Fe Multilayer Condensates

2D Ti-Fe multilayer preparation has been attracting increased interest due to its ability to form intermetallic compounds between metallic titanium and metallic iron thin layers. In particular, the TiFe compound can absorb hydrogen gas at room temperature. We applied femtosecond laser pulses to heat Ti-Fe multilayer structures to promote the appearance of intermetallic compounds and generate surface nanostructuring. The surface pattern, known as Laser Induced Periodic Surface Structures (LIPSS), can accelerate the kinetics of chemical interaction between solid TiFe and gaseous hydrogen. The formation of LIPSS on Ti-Fe multilayered thin films were investigated using of scanning electron microscopy, photo-electron spectroscopy and X-ray diffraction. To explore the thermal response of the multiple layered structure and the mechanisms leading to surface patterning after irradiating the compound with single laser pulses, theoretical simulations were conducted to interpret the experimental observations.

Effects of Electrolyte on Laser-Induced Periodic Surface Structures with Picosecond Laser Pulses

Short-pulsed laser-induced periodic surface structures (SPLIPSSs) have the possibility to control tribology, wettability and biocompatibility. Nevertheless, the optimal structure depends on each functionality, which has not been clarified. The hybrid process with a short-pulsed laser and electrochemical machining (SPLECM) is, then, proposed to fabricate micro/nano hybrid structures and to modify the surface composition for providing high functionalities with material surfaces. Electrochemical machining is a well-established micro-elution and deposition method with noncontact between a workpiece and a tool. In this study, the effects of electrolytes on SPLIPSSs were investigated experimentally by the picosecond laser irradiation on 304 stainless steel substrates in various electrolytes. The geometry of SPLIPSSs depended on the types and the concentration of electrolytes. In the case of copper nitrate solution and copper sulfate solution, LIPSSs and spheroidization of copper were obtained. This study demonstrated the possibility of SPLECM to fabricate micro/nano structures and to control surface composition.