Application of Recycled Ceramic Aggregates for the Production of Mineral-Asphalt Mixtures

Use of New Green Bitumen Modifier for Asphalt Mixtures Recycling

Nowadays, an increasing amount of reclaimed asphalt pavement (RAP) is being produced from the reconstruction and/or modernisation of asphalt pavements. It is necessary to recycle the obtained RAP according to principles of sustainable development. Therefore, this work includes the design of asphalt mixtures containing RAP with bio-derived modifier and evaluates their performance properties. Crosslinked sodium alginate was applied for bitumen modification. The studies were carried out for four different modifier contents, i.e., 1.0%, 2.5%, 4.0% and 5.5%, with and without crosslinking agent. On the basis of the binder test results, the optimal amount of the additive was found to be 2.5%. The nanostructure analysis for the base and modified binders indicated a dual crosslinked biopolymer effect. As a result of the bee structure size decrease, the binder softening effect was observed. The asphalt mix properties showed that application of biopolymer-modified binder is fully justified due to the functional parameters of the mixture, especially the increased resistance to water and frost by about 9%.

Life Cycle Assessment of Sustainable Asphalt Pavement Solutions Involving Recycled Aggregates and Polymers

The pursuit of sustainability in the field of road asphalt pavements calls for effective decision-making strategies, referring to both the technical and environmental sustainability of the solutions. This study aims to compare the life cycle impacts of several pavement solution alternatives involving, in the binder and base layers, some eco-designed, hot- and cold-produced asphalt mixtures made up of recycled aggregates in substitution for natural filler and commercial recycled polymer pellets for dry mixture modification. The first step focused on the technical and environmental compatibility assessment of the construction and demolition waste (CDW), jet grouting waste (JGW), fly ash (FA), and reclaimed asphalt pavement (RAP). Then, three non-traditional mixtures were designed for the binder layer and three for the base layer and characterized in terms of the stiffness modulus. Asphalt pavement design allowed for the definition of the functional units of Life Cycle Assessment (LCA), which was applied to all of the pavement configurations under analysis in a "from cradle to grave" approach. The LCA results showed that the best performance was reached for the solutions involving a cold, in-place recycled mixture made up of RAP and JGW in the base layer, which lowered all the impact category indicators by 31% on average compared to those of the traditional pavement solution. Further considerations highlighted that the combination of a cold base layer with a hot asphalt mixture made up of CDW or FA in the binder layer also maximized the service life of the pavement solution, providing the best synergistic effect.

Brick Debris Dust as an Ecological Filler and Its Effect on the Durability of Asphalt Mix

Brick debris is one of the main construction wastes obtained from demolition of buildings. However, this material can be successfully used in the recycling process. The purpose of the study was to determine the brick dust addition effect on asphalt surface service life. An asphalt concrete reference mix was designed for bonding layer and prepared using a Marshall compacting device. In addition, three mixes with combined lime-brick filler were prepared as well as one mix containing only brick filler. The samples were tested for their volumetric properties—density, bulk density, air void content, resistance to water and frost and stiffness modulus with varying test temperatures. It was found that 25% of brick dust addition to the filler did not considerably change the properties of the tested samples, while in the case of 50% filler the replacement stiffness and frost resistance decrease; however, the minimum required value is maintained. It can be concluded that the lime filler can be replaced with up to 50% of brick dust without a negative impact on the properties of asphalt mix. The proposed solution fits into the idea of sustainable development indicating a way of brick debris management.

Wettability of Asphalt Concrete with Natural and Recycled Aggregates from Sanitary Ceramics

In line with the current trend of seeking alternative methods for modification of the existing building composites, such as mineral–asphalt mixtures (MAMs), the materials from concrete and ceramics recycling are being used in increasingly wider applications. When added to MAMs as an aggregate, ceramic building material, which has different properties than the raw material (clay), may significantly influence the aggregate properties, including the wettability, porosity, asphalt adhesion, and consequently the mixture durability. The material’s microstructure was found using SEM. The wetting properties of mineral–asphalt mixtures were determined by measuring the contact angles (CA) of their surfaces, using water as the measuring liquid. The total surface free energy (SFE) values were determined using the Neumann method. When analyzing the research results, it can be noticed that the chemical composition of the ceramic aggregate has a significant influence on the adhesion of asphalt to its surface due to the chemical affinity. Waste ceramic aggregate, despite its acidic pH value being connected with its elevated silica content, exhibits good adhesive properties.

Physical Properties of Mineral and Recycled Aggregates Used to Mineral-Asphalt Mixtures

This article presents test results and examines the possibilities of using aggregate from ceramic waste for mineral-asphalt mixtures. In addition, the mineral composition, physical and mechanical properties of aggregates from natural raw materials such as dolomite, granodiorite and waste ceramic aggregate (introduced as a partial substitute for the main aggregate) were analyzed. The shape of grains was examined by determining the shape and flatness index of aggregates, resistance to grinding and frost resistance. The tested properties have a direct impact on the durability of road surfaces. To this end, the adhesion of asphalt to the surface of the aggregates used was additionally determined. Determination of surface roughness and two-dimensional (2D) topography of tested aggregates was carried out. The aggregates microstructure examination, coupled with the energy-dispersive X-ray spectroscopy (EDS) analysis, was conducted to determine the morphology and texture of the aggregates as well as to identify the basic chemical components.

Influence of Waste Engine Oil Addition on the Properties of Zeolite-Foamed Asphalt

The previous studies on asphalt mix and asphalt with waste engine oil addition indicate the possibility of using this type of waste material for the construction of road pavements. The research presented in this paper aimed at the preliminary assessment of possible waste engine oil (WEO) addition to the asphalts foamed with water-soaked zeolites. In this research, synthetic zeolite Na-P1 and natural clinoptilolite were used. In order to improve the foaming effect, the zeolites were soaked with water before dispensing to the asphalt, in the amount of 75% asphalt weight for Na-P1 and 25% for clinoptilolite. The tests were performed for one type of waste engine oil—5W40 and two type of binders: 20/30 and polymer modified 25/55-60. The asphalt parameters such as the dynamic viscosity, penetration and softening point were determined with the addition of WEO and zeolites in the concentration of 0%, 3%, 5%, 7% for both materials. It was found that the WEO addition lowers the viscosity and softening point of asphalt but increases penetration. The zeolite addition affected the change of these parameters to a minor extent or was statistically irrelevant. The chemical analysis of the asphalt samples with WEO addition performed with the X-ray Fluorescence method did not show a significant amount of heavy metals which would increase the probability of low-temperature cracking. The analysis of the results indicates the possibility of using zeolite-foamed asphalt technology with WEO addition.

Improving the Environmental Sustainability of Low Noise Pavements: Comparative Life Cycle Assessment of Reclaimed Asphalt and Crumb Rubber Based Warm Mix Technologies

Increasing environmental awareness is pushing towards sustainable approaches to the design and management of transport infrastructures. A life cycle assessment of low noise pavements is carried out here, with the aim to evaluate and compare the use of warm mix asphalts containing crumb rubber (CR) from end-of-life tires (ELTs) and reclaimed asphalt pavement (RAP). Different scenarios have been considered, taking into account production, construction, maintenance activities, and end-of-life of the pavement, according to a cradle to grave approach. Hot mix asphalt (HMA) was used as a reference wearing course. Results show that the simultaneous implementation of warm asphalt technologies and recycled materials can lead to a 50% reduction of the environmental burdens, compared to the standard scenario. The difference is mainly ascribed to the material depletion, the energy consumption, and the emissions associated with the frequency of maintenance of the wearing course. The use of asphalt rubber is environmentally advantageous, if compared to polymer modified binders (PMB); moreover, rubberized open-graded mixtures require the lowest bitumen content and maintenance. The findings of this research support the use of recycled materials and warm technologies as a way to improve the environmental sustainability of low noise pavements.

Special Issue of Environment-Friendly Construction Materials

This special issue, “Environment-Friendly Construction Materials”, has been proposed and organized as a means to present recent developments in the field of construction materials. For this reason, the articles highlighted in this editorial relate to different aspects of construction materials, from pavement materials to building materials, from material design to structural design, from self-healing to cold recycling, from asphalt mixture to cement concrete.

Analysis of the Effects of Aggressive Environments Simulating Municipal Sewage on Recycled Concretes Based on Selected Ceramic Waste

This paper presents the results of research aimed at finding the possible ways of disposing of ceramic waste material, focusing mainly on the possibility of using it as aggregates in concretes exposed to an aggressive chemical environment (municipal sewage). The research part presents the preparation method and investigation of waste ceramic aggregates (red, glazed and sanitary ceramic aggregates). A suitable ratio of coarse to fine aggregates was selected, and their density, absorptivity and crushing strength were examined. All examined aggregates were also subjected to SEM analysis. Red ceramic aggregate is characterized by a greater degree of crushing compared to glazed and sanitary ceramic aggregate, by 205.7% and 439.4%, respectively. Another part of the research was to compare the properties of concrete with traditional aggregate (gravel, basalt) and with ceramic waste aggregate. The tested parameters included consistency, apparent density, absorptivity, flexural and compressive strengths of concretes. The study proved that the absorptivity of recycled composites is higher than that of traditional composites by 20.8–24.7%. The concrete based on sanitary ceramic waste has the highest strength parameters. Its compressive strength is higher by 10.5% and flexural strength by 5.9% compared with the basalt aggregate concrete. The compressive strength of sanitary ceramics concrete is higher by 42% and by 59% compared with concrete based on glazed ceramic and red ceramic aggregate, respectively. The last part of the research was to examine the resistance of concrete to aggressive environment. The scope of the work included the preparation of the research environment in the form of solutions with an increased concentration of aggressive agents (hydronium, sulfate, magnesium, ammonium ions). Among the concretes with ceramic aggregate, the highest decrease in the compressive strength was demonstrated by the concrete based on red ceramics (128.2%), while the smallest was demonstrated by the concrete based on sanitary ceramics (aggregate from sanitary ceramics (15.4%). The mass loss at different time intervals and compressive strength loss of samples stored in solutions were tested. The smallest weight loss caused by aggressive environment attack was recorded in the concrete based on ceramic sanitary and glazed aggregate (20.2% and 34.5%, respectively, after 120 days of aggressive environment).

Adhesion between Asphalt and Recycled Concrete Aggregate and Its Impact on the Properties of Asphalt Mixture

To study and evaluate the adhesion between recycled concrete aggregate and asphalt, the contact angles (CAs) between droplet (water and ethanol) and recycled concrete aggregate (RCA), natural aggregates, and solid bitumen (matrix asphalt, SBS modified asphalt) were tested via the sessile drop method with an optical microscope. The surface free energy was then calculated. The CAs between hot asphalt and RCA and natural aggregates were tested via the hanging slice method. The adhesive energy between asphalt and RCA and natural aggregates were calculated based on the test results of the surface free energy and CAs. Then, the influence of RCA on the water stability and fatigue performance of the asphalt mixture was analyzed by testing the water stability and fatigue properties of hot mix asphalts containing RCA (HMA-RCA) with different aggregates and RCA dosages. The surface energy of the various aggregates and the CAs between aggregates and asphalts were sorted as follows: Granite > RCA > serpentinite > limestone. The surface energy and CA of RCA were very close to that of serpentinite. The adhesive energy between various aggregates and asphalt were sorted as follows: Limestone > serpentinite > RCA > granite. The adhesive energy between RCA and asphalt was also very close to that of serpentinite. The residual Marshall stability, tensile strength ratio, and fatigue performance of the HMA-RCAs were gradually reduced along with the increasing RCA dosage. This effect may be attributed to the fact that the adhesive energy between the RCA and the asphalt was less than that of water and that the asphalt was easily stripped from the RCA surface. Excessive RCA content in the aggregate can lead to excessive porosity of the HMA-RCA. The CAs and adhesive energy between RCA and asphalt showed significant effects on the water stability and fatigue performance of HMA-RCA.

Feasibility Evaluation of Preparing Asphalt Mixture with Low-Grade Aggregate, Rubber Asphalt and Desulphurization Gypsum Residues

Road construction consumes great amounts of high-grade natural resources. Using low-grade natural rocks or some solid wastes as substitute materials is a hot topic. Considering this, the feasibility of using low-grade granite aggregate, solid waste-based filler (desulphurization gypsum residues, DGR) and binder (waste tire rubber modified asphalt, RMA) simultaneously in asphalt mixtures has been fully investigated in this research. The commonly used base asphalt and limestone powder (LP) filler were control groups. Material characteristics of raw materials mainly including micro-morphology, functional group, mineral phase, chemical composition and thermal stability were first evaluated in order to recognize them. Four asphalt mixtures (two asphalt binder and two filler) were then designed by standard Superpave method. Finally, a detailed investigation into the pavement performance of asphalt mixtures was carried out. The moisture damage resistance and low-temperature crack resistance were detected by the changing rules of stability, strength and fracture energy, and the high-temperature stability and fatigue performance were determined by wheel tracking test and indirect tensile (IDT) fatigue test, respectively. Results suggested that RMA and DGR both showed positive effects on the low-temperature crack resistance and fatigue property of the granite asphalt mixture. DGR also strengthened moisture stability. The contribution of RMA on high-temperature deformation resistance of the granite asphalt mixture was compelling. It can offset the insufficiency in high-temperature stability made by DGR. A conclusion can be made that asphalt mixture prepared with granite, DGR and RMA possesses satisfactory pavement performances.