Effect of Doubled Sandblasting Process and Basic Simulated Body Fluid Treatment on Fabrication of Bioactive Stainless Steels

Bioactivity, Cytotoxicity, and Tribological Studies of Nickel-Free Austenitic Stainless Steel Obtained via Powder Metallurgy Route

In the present study, the bioactivity, cytotoxicity, and tribological properties of a nickel-free austenitic stainless steel produced via the mechanical alloying of elemental iron, chromium, and manganese nitride powders following by hot isostatic pressing was investigated. Powders after 90 h of mechanical alloying were consolidated via hot isostatic pressing at 1150 °C (1425 K) and heat treated at 1175 °C (1448 K) for 1 h in a vacuum with furnace cooling. Tribological tests were performed to determine the resistance of the as-received nickel-free steel. It was noticed that applying heat treatment after hot isostatic pressing decreases the average friction coefficient and wear rate of the austenitic steel. An immersion test in a simulated body fluid for 28 days at 37 ± 1 °C has been used to determine the biocompatibility of the tested material. The SEM-EDS analysis allowed us to characterise the morphology of the films and the elements of the steel on the thin-film layer. Elements typical of apatite (calcium and phosphorus) were detected on the surface of the sample. Cellular toxicity tests showed no significant toxic side effects for Saos-2 human osteosarcoma cells and the number of Saos-2 human osteosarcoma cells on the nickel-free steel was greater than on the 316LV grade steel.

Impartation of hydroxyapatite formation ability to ultra-high molecular weight polyethylene by deposition of apatite nuclei

The authors aimed to impart hydroxyapatite formation ability to ultra-high molecular weight polyethylene (UHMWPE) by deposition of apatite nuclei (ApN) by the following two methods. The first method was electrophoretic deposition (EPD). A porous UHMWPE was placed between electrodes in the ApN-dispersed ethanol and constant voltage was applied. By this treatment, the ApN were migrated from anode-side surface to the cathode one through the pores by an electric field in the pores of the UHMWPE and deposited inside the pores. The second method was direct precipitation (DP) of the ApN. A porous UHMWPE was soaked in a simulated body fluid (1.0SBF) with higher pH than the physiological one and subsequently, its temperature was raised. By this treatment, the ApN were precipitated in the pores of the UHMWPE directly in the reaction solution. For both methods, the ApN-deposited UHMWPE showed HAp formation ability not only on the top surface but also inside the pores near the surface of the porous UHMWPE in 1.0SBF although the adhesion strength of thus-formed HAp layer was higher in the case of the EPD in comparison with the DP, oxygen plasma treatment before the DP enabled to achieve a similar level of the HAp layer adhesion to the EPD.

Improvement of hydroxyapatite formation ability of titanium-based alloys by combination of acid etching and apatite nuclei precipitation

The authors aimed to improve hydroxyapatite formation ability of Ti6Al4V, Ti-15Mo-5Zr-3Al alloy, Ti-12Ta-9Nb-6Zr-3V-O alloy (Gummetal®) and commercially pure Ti (cpTi) mesh by a combination of acid etching and apatite nuclei precipitation. Surfaces of specimens were etched with H₂SO₄ for pores formation on the specimens. Thus-etched specimens were soaked in an alkalinised simulated body fluid (SBF), which was adjusted at higher pH than that of conventional SBF and this solution was subsequently heated. By this treatment, apatite nuclei were precipitated in the pores of the specimens. By a soak in the conventional SBF to check hydroxyapatite formation ability, hydroxyapatite was covered the entire surfaces of the specimens within 1 day and high hydroxyapatite formation ability was successfully shown. The adhesion strength of the hydroxyapatite film formed in the above SBF test showed larger value as increasing the surface roughness of the specimens by adjusting the above acid etching condition depending on the kinds of Ti-based alloys. This is because the adhesion of the hydroxyapatite film occurred by the mechanical interlocking effect. In addition, this method showed shape selectivity of the materials because similar hydroxyapatite formation ability could be introduced to the cpTi mesh.

Development of bioactive zirconium-tin alloy by combination of micropores formation and apatite nuclei deposition

In previous studies, Zr gained apatite-forming ability by various methods; however, it took more than 7 days in simulated body fluid (SBF) to gain apatite-forming ability. In this study, the authors developed the method to achieve apatite-forming ability in Zr alloy within 1 day in SBF by a combination with apatite nuclei that promote apatite formation in SBF. First, Zr-Sn alloy was soaked in concentrated sulphuric acid, and pores in micro-level were formed on the surface of Zr-Sn alloy. To attain apatite forming ability in Zr-Sn alloy, second, apatite nuclei were formed in the micropores. To evaluate apatite-forming ability, thus-obtained Zr-Sn alloy with apatite nuclei was soaked in SBF; hydroxyapatite formation was observed on the whole surface of the Zr-Sn alloy plates. From this result, it was clarified that higher apatite-forming ability was attained on the apatite nuclei-treated Zr-Sn alloy with micropores in comparison with that without micropores. When adhesive strength of formed hydroxyapatite film with respect to Zr-Sn alloy plates was measured, high-adhesive strength of the formed apatite film was attained by forming micropores and subsequently precipitating apatite nuclei in the fabrication process because of an interlocking effect caused by hydroxyapatite formed in the micropores.

Role of Magnesium and the Effect of Surface Roughness on the Hydroxyapatite-Forming Ability of Zirconia Induced by Biomimetic Aqueous Solution Treatment

Zirconia is a well-known bioceramic for dental and orthopedic applications due to its mechanical and aesthetic properties. However, it lacks sufficient bioactivity to bond with the living bone. This study was aimed to induce bioactivity to tetragonal zirconia polycrystal (3Y-TZP) by simple biomimetic aqueous solution treatment. First, hydrofluoric acid (HF) etching was performed to enhance the surface roughness of the 3Y-TZP surface. Then, the samples were treated with two types of aqueous solutions containing calcium and phosphate ions (Ca-P solutions); one solution additionally contained magnesium (Mg) ions and the other without Mg ions. Finally, hydroxyapatite (HAp)-forming ability was evaluated by the conventional simulated body fluid (SBF) test, and the effect of Mg ions on the adhesive strength of the HAp layer to the roughened 3Y-TZP surface was also investigated. The results concluded that there were no noticeable differences in the effect of Mg ions on the HAp-forming ability, and both types of solution treatments resulted in dense HAp formation in 1 day SBF immersion. However, incorporation of Mg ions in one of the Ca-P solutions significantly improved the adhesive strength of the HAp layer to the HF-etched 3Y-TZP substrate compared to the Ca-P solution with no Mg ions.