Preparation and Characterization of Expanded Clay-Paraffin Wax-Geo-Polymer Composite Material

Phase change material infused recycled brick aggregate in 3D printed concrete

In this paper the effects of the addition of a paraffin phase change material on the strength and printability of 3D printed concrete are studied. Phase change materials are latent heat storing materials, which garner and release large amounts of energy as they change phase. The addition of phase change materials to concrete produces a composite material with maximised latent and sensible heat storage capacity. Used in buildings, this composite material has the ability to minimise unwanted heat transfer across the building envelope. An existing mix design (RBA-3DPC), in which 64% of the natural aggregate in a 3D printable concrete (3DPC) had been replaced with recycled brick aggregate, is adjusted by adding phase change material to the pores of the recycled brick aggregate by vacuum impregnation, creating PCM-3DPC. Rheological characterisation tests are performed on reference mix designs (3DPC and RBA-3DPC) and the PCM-3DPC mix design, and used in a buildability model to validate the number of printable layers. Mechanical characterisation tests including cube strength tests, direct tensile tests and uniaxial compressive tests are performed on cast and printed specimens of the mix designs. There is no existing research on the effects of the combined addition of recycled brick aggregate and phase change material in 3D printed concrete. It is concluded that the PCM-3DPC has the highest number of printable layers predicted by the model and realised by a cylindrical column print and overall, PCM-3DPC has greater strength compared to RBA-3DPC, and lower strength compared to 3DPC. The PCM-3DPC exceeds the RBA-3DPC interlayer tensile strength by 6%, intralayer compressive strength by 43% and interlayer compressive strength by 9%, and subceeds the 3DPC interlayer tensile strength by 15% and interlayer compressive strength by 13%.

Influence of Variable Moisture Conditions on the Value of the Thermal Conductivity of Selected Insulation Materials Used in Passive Buildings

The interest in passive construction that has low demand for thermal energy continues to grow every year. It is related to both the reduction in maintenance costs of buildings and the growing environmental awareness in societies. Passive houses are characterised by very good thermal insulation properties of their external partitions. This paper presents the results of tests on the thermal conductivity for three different types of building materials, assuming their use as thermal insulation. The materials were subjected to water absorption tests during long-term immersion. The purpose of this study was to simulate water absorption caused by long-term water exposure. The tests were carried out on a perlite concrete block, a sheet of polyurethane foam applied by spraying and expanded clay in a loose form in three different fractions. The tested insulation materials were selected due to their different form, structure, and porosity characteristics, which largely determined the value of the thermal conductivity. A perlite concrete block is a new, innovative product, of which manufacturer’s data are not yet available as the product is currently at the stage of detailed research. The results were analysed statistically and used in graphs to show the dependence of the value of the thermal conductivity on moisture content of the samples. The purpose of this study was to indicate the importance of the proper incorporation of insulation materials into buildings, their storage before construction and use in the post-construction phase. Building standards for passive houses place high demands on materials used. In order to fully enjoy the advantages of passive buildings, i.e., lower energy consumption and benefits for the natural environment due to lower consumption of energy generated from non-renewable energy sources, it is necessary to use certified building materials and ensure proper use of objects. The studies quoted in this paper indicate to what extent the influence of moisture content negatively affects the properties of insulation materials in external partitions.

The Effect of Polymer Waste Addition on the Compressive Strength and Water Absorption of Geopolymer Ceramics

The quantity of polymer waste in our communities is increasing significantly. It is therefore necessary to consider reuse or recycling waste to avoid an increase in the risk to public health. This project is aimed at using pulverized low-density polyethylene (LDPE) waste as a source to reinforce and improve compressive strength, and to reduce the water absorption of geopolymer ceramics (GC). Clay:LDPE composition consisting of 5%, 10%, and 15% LDPE was geopolymerized with an NaOH/Na2SiO3 solution and cured at 30 °C and 50 °C. Characterization of the geopolymer samples was carried out using XRF and XRD. The microstructure was analyzed by SEM and chemical bonding by FTIR. The SEM micrographs showed LDPE particle pull-out on the geopolymer ceramics’ fracture surface. The result showed that the compressive strength increases with the addition of pulverized polymer waste compared to the controlled without LDPE addition. Water absorption decreased with an increase in LDPE addition in the geopolymer ceramics composite.

A Study on exfoliation of Expanded Graphite Stacks in Candelilla Wax

A novel, green route for pre-exfoliation of graphite based on a biodegradable polymer and high-power ultrasound is presented. Candelilla wax (CW), derived from the leaves of the candelilla plant, has been used for the first time as a natural non aqueous medium to induce the pre-exfoliation of expanded graphite (EG) under ultrasonic irradiation in an economical way. The proposed method uses also D-limonene as a natural organic solvent for reducing viscosity and increasing the affinity between the polar groups of EG and candelilla wax, thus improving the intercalation/exfoliation of EG. The quality of dispersion of the nanofiller in the natural wax matrix has been evaluated using multiple techniques. The addition of EG to wax and use of ultrasonic treatment leads to a reduced crystallinity, probably due to restrictions of the molecular movements, improved thermal stability of wax, and to an increased shear thinning exponent, which are all indicative of a high degree of EG dispersion. The ultrasonic dynamic mechanical results suggest a reduction in the cluster size and a better filler dispersion in the wax matrix promoted by polar or chemical reactions between the CW fractions and the graphite stacks, which was observed by XPS analysis. The results were compared to those obtained with paraffin, a synthetic wax, and confirmed the dispersion improvement obtained by using natural wax as a pre-exfoliating medium.

Thermal properties and behavior of microencapsulated sugarcane wax phase change material

In this study, a micro-encapsulated phase change material (PCM) was composed of sugarcane wax-Al2O3composite as the core material and gelatin-gum Arabic as the polymer shell materials prepared by complex coacervation. The thermal behavior of solar panels integrated with this encapsulated PCM (EPCM) was investigated. The heat storage-dissipation performance and thermal stability of the sugarcane wax-based composite PCM layer with the heat capacity of 2.86 J/g·°C was influenced by its thickness. Increasing the composite PCM layer thickness from 4 mm to 7 mm could lower the module's front-facing glass temperature by 4% resulting in enhanced the photovoltaic power generation by 12% at the peak, because of the temperature storage ability of the composite PCM. Moreover, the thermal conductivity of the microencapsulated sugarcane wax was calculated using a steady-state one-dimensional energy balance equation. The thermal conductivities estimated across the composite PCM layer depth were found to be temperature dependent. A nonlinear regression of the power law thermal conductivity model gave a good agreement with the observed EPCM-surface temperatures.

Thermal and Structural Characterization of Geopolymer-Coated Polyurethane Foam-Phase Change Material Capsules/Geopolymer Concrete Composites

The thermal and structural performance of geopolymer-coated polyurethane foam⁻phase change material capsules/geopolymer concrete composites was investigated. Three groups of concrete composites were prepared. The first was pure geopolymer (GP, control sample), the second was a GP/polyurethane foam (F) concrete composite, and the third was GP-coated polyurethane foam-phase change material capsules (GP-F-PCM)/GP concrete composites. Three different percentages of foam and GP-F-PCM capsules (25%, 50%, and 75%) were used in the composites. Thermal and U-value tests were conducted for all composites to characterize their peak temperature damping and insulation performances. The addition of 75% foam has been noticed to increase the back-surface temperature by 5.9 °C compared to the control sample. This may be attributed to the degradation of foam into low molecular constituents in the presence of a strong alkali. However, a temperature drop of 12.5 °C was achieved by incorporating 75% of GP-F-PCM capsules. The addition of 50% foam as a sandwich layer between two halves of a geopolymer concrete cube is also investigated. It was found that inserting a foam layer reduced the back-surface temperature by 3.3 °C, which is still less than the reduction in the case of GP-F-PCM capsules. The compressive strength was tested to check the integrity of the prepared concrete. At 28 days of aging, the compressive strength dropped from 65.2 MPa to 9.9 MPa with the addition of 75% GP-F-PCM capsules, which is still acceptable for certain building elements (e.g., nonloadbearing exterior walls). Generally, the best results were for the GP-F-PCM composite capsules as a heat insulator.