Influence of Crystalline Admixtures on the Short-Term Behaviour of Mortars Exposed to Sulphuric Acid

Influence of Crystalline Admixtures and Their Synergetic Combinations with Other Constituents on Autonomous Healing in Cracked Concrete-A Review

Crystalline admixtures (CAs) are new materials for promoting self-healing in concrete materials to repair concrete cracks. They have been applied to tunnel, reservoir dam, road, and bridge projects. The fundamental research and development of CAs are needed concerning their practical engineering applications. This paper reviews the current research progress of commercial CAs, including self-made CA healing cracks; the composition of CA; healing reaction mechanism; the composition of healing products; distribution characteristics of healing products; the influence of service environment and crack characteristics on the healing performance of CA; and coupling healing performance of CA with fiber, expansive agent, and superabsorbent polymers. The current research findings are summarized, and future research recommendations are provided to promote the development of high-performance cement matrix composites.

Understanding the Impacts of Healing Agents on the Properties of Fresh and Hardened Self-Healing Concrete: A Review

Self-healing concrete has emerged as one of the prospective materials to be used in future constructions, substituting conventional concrete with the view of extending the service life of the structures. As a proof of concept, over the last several years, many studies have been executed on the effectiveness of the addition of self-healing agents on crack sealing and healing in mortar, while studies on the concrete level are still rather limited. In most cases, mix designs were not optimized regarding the properties of the fresh concrete mixture, properties of the hardened concrete and self-healing efficiency, meaning that the healing agent was just added on top of the normal mix (no adaptations of the concrete mix design for the introduction of healing agents). A comprehensive review has been conducted on the concrete mix design and the impact of healing agents (e.g., crystalline admixtures, bacteria, polymers and minerals, of which some are encapsulated in microcapsules or macrocapsules) on the properties of fresh and hardened concrete. Eventually, the remaining research gaps in knowledge are identified.

Microstructure, Durability and Mechanical Properties of Mortars Prepared Using Ternary Binders with Addition of Slag, Fly Ash and Limestone

In order to improve the contribution to sustainability of cement production, several strategies have been developed, such as the incorporation of additions as clinker replacement. Regarding the production of commercial cements with additions, those made with binary binders are mostly produced. However, the use of ternary binders for manufacturing commercial cements is still very low, at least in Spain, and they could also be an adequate solution for producing eco-friendly cements. The objective of this research is to study the effects in the long term produced by ternary binders which combine the additions of blast furnace slag, fly ash and limestone in the microstructure, durability and mechanical performance of mortars, compared to mortars without additions and mortars made with binary binders. The ternary and binary binders accomplished the prescriptions for a cement type CEM II/B. The microstructure was characterized using mercury intrusion porosimetry, electrical resistivity and differential thermal analysis. Absorption after immersion, diffusion coefficient, mechanical strengths and ultrasonic pulse velocity were studied. The best performance was noted for ternary binder with both slag and fly ash, probably produced by the synergetic effects of slag hydration and fly ash pozzolanic reactions. These effects were more noticeable regarding the compressive strength.

Life-Cycle Assessment of Alkali-Activated Materials Incorporating Industrial Byproducts

Eco-friendly and sustainable materials that are cost-effective, while having a reduced carbon footprint and energy consumption, are in great demand by the construction industry worldwide. Accordingly, alkali-activated materials (AAM) composed primarily of industrial byproducts have emerged as more desirable alternatives to ordinary Portland cement (OPC)-based concrete. Hence, this study investigates the cradle-to-gate life-cycle assessment (LCA) of ternary blended alkali-activated mortars made with industrial byproducts. Moreover, the embodied energy (EE), which represents an important parameter in cradle-to-gate life-cycle analysis, was investigated for 42 AAM mixtures. The boundary of the cradle-to-gate system was extended to include the mechanical and durability properties of AAMs on the basis of performance criteria. Using the experimental test database thus developed, an optimized artificial neural network (ANN) combined with the cuckoo optimization algorithm (COA) was developed to estimate the CO₂ emissions and EE of AAMs. Considering the lack of systematic research on the cradle-to-gate LCA of AAMs in the literature, the results of this research provide new insights into the assessment of the environmental impact of AAM made with industrial byproducts. The final weight and bias values of the AAN model can be used to design AAM mixtures with targeted mechanical properties and CO₂ emission considering desired amounts of industrial byproduct utilization in the mixture.

Special Issue: Supplementary Cementitious Materials in Concrete, Part I

The environmental impact of the Portland cement production and the large use of cement-based building materials is a growing problem [...].

Performance Evaluation of Modified Rubberized Concrete Exposed to Aggressive Environments

Recycling of the waste rubber tire crumbs (WRTCs) for the concretes production generated renewed interest worldwide. The insertion of such waste as a substitute for the natural aggregates in the concretes is an emergent trend for sustainable development towards building materials. Meanwhile, the enhanced resistance of the concrete structures against aggressive environments is important for durability, cost-saving, and sustainability. In this view, this research evaluated the performance of several modified rubberized concretes by exposing them to aggressive environments i.e., acid, and sulphate attacks, elevated temperatures. These concrete (12 batches) were made by replacing the cement and natural aggregate with an appropriate amount of the granulated blast furnace slag (GBFS) and WRTCs, respectively. The proposed mix designs’ performance was evaluated by several measures, including the residual compressive strength (CS), weight loss, ultrasonic pulse velocity (UPV), microstructures, etc. Besides, by using the available experimental test database, an optimized artificial neural network (ANN) combined with the particle swarm optimization (PSO) was developed to estimate the residual CS of modified rubberized concrete after immersion one year in MgSO₄ and H₂SO₄ solutions. The results indicated that modified rubberized concrete prepared by 5 to 20% WRTCs as a substitute to natural aggregate, provided lower CS and weight lose expose to sulphate and acid attacks compared to control specimen prepared by ordinary Portland cement (OPC). Although the CS were slightly declined at the elevated temperature, these proposed mix designs have a high potential for a wide variety of concrete industrial applications, especially in acid and sulphate risk.

The Effect of Crystalline Waterproofing Admixtures on the Self-Healing and Permeability of Concrete

This paper investigates the effectiveness of a specific crystalline waterproofing admixture (CWA) in concrete as a function of a water-binder ratio. Four concrete mixes with and without CWA were prepared; two of them with a water-binder ratio of 0.45 and two of them with a water-binder ratio of 0.55. Water permeability and compressive strength were tested on hardened concrete specimens and self-healing of cracks over time was observed. Cement paste and CWA paste were prepared to clarify the results obtained on the concrete specimens. SEM and EDS and XRD and FTIR were performed on the hardened pastes to explain the mechanism of CWA working. The results show that the addition of CWA had no significant effect on the compressive strength of the concrete, but reduced the water penetration depth in the concrete, and the reduction was more effective for mixes with lower water-binder ratio. Regarding the self-healing effect, it can be concluded that the addition of CWA improves the crack healing in concrete, but the efficiency of self-healing is highly dependent on the initial crack width. The mechanisms involved in the reduction of water penetration depth and crack healing in concrete can be explained by different mechanisms; one is creation of the CSH gel from unreacted clinker grains, then formation carbonate, and additional mechanism is gel formation (highly expansive Mg-rich hydro-carbonate) from magnesium based additives. The presence of sodium silicate, which would transform into carbonate/bicarbonate, also cannot be excluded.

Textile Reinforced Concrete in Combination with Improved Self-Healing Ability Caused by Crystalline Admixture

The main aim of this study was to investigate the improved autogenous healing of concrete caused by a crystalline admixture in combination with textile reinforced concrete (TRC). This phenomenon (improved healing) has not yet been described by any independent study, and not at all in relation to TRC. The results of the study confirmed that the interaction between TRC and the crystalline admixture’s self-healing ability is advantageous and usable. The application of crystalline admixture could ensure the long-term entirety of the TCR element, where microcracks could occur. This allows for the creation of advantageous, thin (achieved by TRC) and waterproof (achieved by the crystalline admixtures) concrete structures. Moreover, this does not depend on temperature in the range of 4–30 °C (lower temperatures are of course problematic, as for most other cementitious materials). However, the interaction of both materials has its limits; the cracks must not be too wide (max. 0.1 mm), otherwise they will not heal. On the other hand, the advantage is that it does not matter what type of cement is used (CEM I and CEM II showed the same results), and the composition of the newly formed crystals in the cracks corresponds to the composition of the C-S-H gel, so it can be assumed that secondary hydration of the Portland cement occurred in the crack area.

The Influence of Crystalline Admixtures on the Properties and Microstructure of Mortar Containing By-Products

Crystalline admixtures and industrial by-products can be used in cement-based materials in order to improve their mechanical properties. The research examined long-term curing and the exposure to environmental actions of polymer–cement mortars with crystalline admixture (CA) and different by-products, including Bengħisa fly ash and Globigerina limestone waste filler. The by-products were introduced as a percentage replacement of the cement. A crystallization additive was also added to the mixtures in order to monitor the improvement in durability properties. The mechanical properties of the mortar were assessed, with 20% replacement of cement with fly ash resulting in the highest compressive strength after 540 days. The performance was analyzed with respect to various properties including permeable porosity, capillary suction, rapid chloride ion penetration and chloride migration coefficient. It was noted that the addition of fly ash and crystalline admixture significantly reduced the chloride ion penetration into the structure of the polymer cement mortar, resulting in improved durability. A microstructure investigation was conducted on the samples through Scanning Electron Microscopy-Energy Dispersive X-ray Spectroscopy (SEM-EDS). Crystals forming through the crystalline admixture in the porous structure of the material were clearly observed, contributing to the improved properties of the cement-based polymer mortar.

Pore Structure Degradation of Different Cement Mortars Exposed to Sulphuric Acid

Acid attack causes the deterioration of construction material surfaces. The objective of this study was to investigate the degradation of different types of cement mortar in terms of variations in pore size distribution obtained by mercury intrusion porosimetry (MIP), mass loss, and compressive strength. The mortars were manufactured with nanosilica, zinc stearate, and an ethyl silicate coating. After curing (28 days), the samples were subjected to acid exposure for 90 days, immersed ina solution (3% w/w) of sulphuric acid (H2SO4). The results indicate that the mortars showed a more refined microstructure, with a higher proportion of smaller pores (<100 nm) compared to the control mortar. The 28-day and 90-day compressive strength variations of mortars were also determined by observing pronounced reduction due to the appearance of expansive compounds responsible for microcracking.