Exploiting Reactor Geometry to Manipulate the Properties of Plasma Polymerized Acrylic Acid Films

Characterising a Custom-Built Radio Frequency PECVD Reactor to Vary the Mechanical Properties of TMDSO Films

Plasma-polymerised tetramethyldisiloxane (TMDSO) films are frequently applied as coatings for their abrasion resistance and barrier properties. By manipulating the deposition parameters, the chemical structure and thus mechanical properties of the films can also be controlled. These mechanical properties make them attractive as energy adsorbing layers for a range of applications, including carbon fibre composites. In this study, a new radio frequency (RF) plasma-enhanced chemical vapour deposition (PECVD) plasma reactor was designed with the capability to coat fibres with an energy adsorbing film. A key characterisation step for the system was establishing how the properties of the TMDSO films could be modified and compared with those deposited using a well-characterized microwave (MW) PECVD reactor. Film thickness and chemistry were determined with ellipsometry and X-ray photoelectron spectroscopy, respectively. The mechanical properties were investigated by nanoindentation and atomic force microscopy with peak-force quantitative nanomechanical mapping. The RF PECVD films had a greater range of Young's modulus and hardness values than the MW PECVD films, with values as high as 56.4 GPa and 7.5 GPa, respectively. These results demonstrated the varied properties of TMDSO films that could in turn be deposited onto carbon fibres using a custom-built RF PECVD reactor.

Porous Carbon Substrate Improving the Sensing Performance of Copper Nanoparticles Toward Glucose

An accurate sensor to rapidly determine the glucose concentration is of significant importance for the human body health, as diabetes has become a very high incidence around the world. In this work, copper nanoparticles accommodated in porous carbon substrates (Cu NP@PC), synthesized by calcinating the filter papers impregnated with copper ions at high temperature, were designed as the electrode active materials for electrochemical sensing of glucose. During the formation of porous carbon, the copper nanoparticles spontaneously accommodated into the formed voids and constituted the half-covered composites. For the electrochemical glucose oxidation, the prepared Cu NP@PC composites exhibit much superior catalytic activity with the current density of 0.31 mA/cm2 at the potential of 0.55 V in the presence of 0.2 mM glucose. Based on the high electrochemical oxidation activity, the present Cu NP@PC composites also exhibit a superior glucose sensing performance. The sensitivity is determined to be 84.5 μA /(mmol.L) with a linear range of 0.01 ~ 1.1 mM and a low detection limit (LOD) of 2.1 μmol/L. Compared to that of non-porous carbon supported copper nanoparticles (Cu NP/C), this can be reasonable by the improved mass transfer and strengthened synergistic effect between copper nanoparticles and porous carbon substrates.

Stability of oxygen-rich plasma-polymerized coatings in aqueous environment

In this work, we report on the stability of oxygen-rich plasma-polymerized (pp) films in an aqueous environment. The pp films were deposited via atmospheric-pressure plasma jet treatment of polymerizable organic liquids. The monomers used for the plasma-assisted polymerization were tetrahydrofurfuryl methacrylate, 1,2,4-trivinylcyclohexane, and mixtures thereof. The pp films were deposited at different plasma input powers ranging from 3 to 7 W. The stability of the obtained pp films was studied upon long-time storage in pure water and in buffer solutions of pHs 4, 7, and 10. After 24 h of storage of the pp films in de-ionized water, all of the studied pp films experienced thickness losses along with the formation of various ringlike structures at their surface, whereas Fourier transformed infrared (FT-IR) analysis showed no changes in their chemical composition. The pp films stored in pH 10 were completely delaminated from the substrate surface, while the pp films stored for 24 h in pH 4 showed swelling behavior, partial delamination, and the formation of wrinkles at the coatings' surface. The pp films stored for 24 h in pH 7 experienced minor thickness losses and formation of wrinkles at their surface. FT-IR analysis of the pp films stored in buffer solutions of pH 4 and pH 7 showed a decrease of C=O and an increase of O-H stretching signals in all of the cases. The observed chemical changes corresponded to the hydrolysis of esters presented in the pp films' structure.

Effect of Modified Hexagonal Boron Nitride Nanoparticles on the Emulsion Stability, Viscosity and Electrochemical Behavior of Nanostructured Acrylic Coatings for the Corrosion Protection of AISI 304 Stainless Steel

In this study, the effect of pure and modified hexagonal boron nitride (h-BN) nanosheet incorporation on the stability, viscosity, and electrochemical behavior of a waterborne emulsion acrylic coating was studied. The functionalization of h-BN nanoplatelets with polyacrylic acid (PAA) plasma polymerization was performed, and the successful surface modification was determined through water dispersion testing, Fourier transform infrared spectroscopy and thermogravimetric analysis, X-ray photoelectron spectroscopy, and also by transmission electronic microscopy. Later, the stability and viscosity properties of emulsion nanostructured acrylic coatings, which were previously prepared by an ultrasound-assisted mixing system, were analyzed using zeta potential and rheometry testing, respectively. The electrochemical behavior was analyzed by electrochemical impedance spectroscopy. The results prove an effective deposition of PAA films on the h-BN surfaces, which enhanced the stability and viscosity acrylic of nanostructured coatings due to the interactions between the h-BN nanoplatelets surface and emulsion acrylic paint and also with the thickener additives. On the other hand, the electrochemical analysis demonstrated a significant increase (two orders of magnitude) in corrosion resistance in the acrylic nanostructured coatings with 1 wt.% of unmodified and modified h-BN nanoplatelets concerning pure acrylic paint due to a barrier protection mechanism of corrosion inhibition. Therefore, the results demonstrate that the surface modification of h-BN by plasma polymerization (green technology) helped to solve the low dispersibility issue of BN nanosheet surfaces in a waterborne polymer matrix to obtained green nanostructured acrylic coatings with the right balance in in-can properties and corrosion inhibition of AISI 304 stainless steel.