Waste-to-Carbon: Is the Torrefied Sewage Sludge with High Ash Content a Better Fuel or Fertilizer?

A Review of Automation and Sensors: Parameter Control of Thermal Treatments for Electrical Power Generation

This review delves into the critical role of automation and sensor technologies in optimizing parameters for thermal treatments within electrical power generation. The demand for efficient and sustainable power generation has led to a significant reliance on thermal treatments in power plants. However, ensuring precise control over these treatments remains challenging, necessitating the integration of advanced automation and sensor systems. This paper evaluates the pivotal aspects of automation, emphasizing its capacity to streamline operations, enhance safety, and optimize energy efficiency in thermal treatment processes. Additionally, it highlights the indispensable role of sensors in monitoring and regulating crucial parameters, such as temperature, pressure, and flow rates. These sensors enable real-time data acquisition, facilitating immediate adjustments to maintain optimal operating conditions and prevent system failures. It explores the recent technological advancements, including machine learning algorithms and IoT integration, which have revolutionized automation and sensor capabilities in thermal treatment control. Incorporating these innovations has significantly improved the precision and adaptability of control systems, resulting in heightened performance and reduced environmental impact. This review underscores the imperative nature of automation and sensor technologies in thermal treatments for electrical power generation, emphasizing their pivotal role in enhancing operational efficiency, ensuring reliability, and advancing sustainability in power generation processes.

Study on the Effect of Hydrothermal Carbonization Parameters on Fuel Properties of Sewage Sludge Hydrochar

In the wake of economic and population growth, increased wastewater production poses a challenge related to sewage sludge treatment, which is problematic given its high moisture content, amount, and hazardous characteristics. This study focuses on the hydrothermal carbonization of sewage sludge to produce carbonous material-hydrochar, which may be an alternative to fossil fuels. The effect of process parameters, namely, temperature (180, 240, 300 °C) and duration time (30, 90, 180 min), on hydrochar properties (proximate and ultimate analysis, heating values) and process performance were studied. Obtained results indicate and confirm that hydrothermal carbonization, especially temperature increase, improves the fuel properties of carbonized sewage sludge. The highest low heating value was obtained for hydrochar derived at 300 °C in 180 min (~23 MJ × kg-1). The highest energy gain was noted for hydrochar derived at 240 °C in 180 min (~23%). As well as relatively high mass and energy yield in comparison to other hydrochars, these parameters are considered the most favorable for sewage sludge hydrothermal carbonization. However, high energy consumption (over 1300 kJ × g-1) suggests that more research on the process's economical efficacy is required.

Characterization and Adsorption Capacity of Modified Biochar for Sulfamethylimidine and Methylene Blue in Water

In this study, a composite of pond mud and lanthanum- and nano-zero valent iron-modified-biochar was investigated for its ability to adsorb methylene blue (MB) and sulfamethazine (SMZ). La-modified attapulgite and nano-zero valent iron (surface area enhanced by 43.7% via Brunauer-Emmett-Teller analysis) were successfully loaded onto the straw-sediment biochar (BC) surface. With the increase in pyrolysis temperature, the biocompatibility yield, the H, O, and N content, and the ratio of carbon elements decreased, while the pH value, surficial micropores, C element, and ash content increased. The biocarbon small molecules were gradually and tightly ordered, and the organic groups such as hydroxyl, carboxyl groups, and carbon oxygen double bonds were gradually lost or disappeared. The original Fe-BC had more phenolic hydroxyl groups forming an intermolecular hydrogen bond than others with a higher adsorption capacity possibly through the Schiff base reaction. The effect of various pH (2-9), temperature (15-35 °C), and initial concentration (1-25 mg L-1) on adsorption was investigated. pH and temperature were the main factors governing the adsorption process. The maximum adsorption capacity was observed at pH 4. The adsorption performances for MB followed the order Fe-BC > La-BC > BC, and the maximum removal rate was over 98.45% with pH = 7. The three types of BC dosages between 0.2 (6.67 g L-1) and 0.4 g showed a removal rate of 99% for MB. The adsorption capacity of Fe-BC, La-BC, and BC for MB was 2.201, 1.905, and 2.401 mg L-1 with pH = 4, while 4.79, 4.58, and 5.55 mg g-1 were observed with BC dosage at 0.025 g. For SMZ, the higher the temperature, the better the adsorption effect, and it reaches saturation at approximately 25 °C. To further evaluate the nature of adsorption, Langmuir/Freundlich/Temkin models were tested and the adsorption capacities were evaluated on the surface of the BC composite. The three modified materials were physisorbed to SMZ, while MB was chemisorbed. For MB, the adsorption performance of BC is the best < 0.2 g (6.67 g L-1) at pH 7.0 at 35 °C. The Elovich model was more suitable for MB, while the Freundlich and Temkin models could better fit the adsorption process of MB. The preparatory secondary dynamics equation and Langmuir equation were more compliant for SMZ, and the saturated adsorption capacities of straw-modified, La-BC, and Fe-BC reached 5.699, 6.088, and 5.678 mg L-1, respectively.

Evolution and Prospects in Managing Sewage Sludge Resulting from Municipal Wastewater Purification

Municipal sewage sludge is the residual material produced as a waste of municipal wastewater purification. It is a sophisticated multi-component material, hard to handle. For many years, it has been landfilled, incinerated, and widely used in agriculture practice. When unproperly discharged, it is very polluting and unhealthy. The rapidly increasing global amount of municipal sewage sludge produced annually depends on urbanization, degree of development, and lifestyle. Some diffused traditional practices were banned or became economically unfeasible or unacceptable by the communities. In contrast, it has been established that MSS contains valuable resources, which can be utilized as energy and fertilizer. The objective of the review was to prove that resource recovery is beneficially affordable using modern approaches and proper technologies and to estimate the required resources and time. The open sources of information were deeply mined, critically examined, and selected to derive the necessary information regarding each network segment, from the source to the final point, where the municipal sewage sludge is produced and disposed of. We found that developed and some developing countries are involved with ambitious and costly plans for remediation, the modernization of regulations, collecting and purification systems, and beneficial waste management using a modern approach. We also found that the activated sludge process is the leading technology for wastewater purification, and anaerobic digestion is the leading technology for downstream waste. However, biological technologies appear inadequate and hydrothermal carbonization, already applicable at full scale, is the best candidate for playing a significant role in managing municipal sewage sludge produced by big towns and small villages.

An Extensive Review and Comparison of Modern Biomass Torrefaction Reactors vs. Biomass Pyrolysis—Part 1

Major efforts are currently being made in the research community to address the challenges of greenhouse gas emissions from fossil fuel combustion by using lignocellulosic biomass, agricultural waste, and forest residues as cleaner energy sources. However, its poor qualities, such as low energy density, high moisture content, irregular shape and size, and heterogeneity, make it impossible to utilize in its natural state. Torrefaction, a simple heat treatment method, is used frequently with natural bioresources to improve their thermal characteristics so that they may be used as energy sources in domestic power plants. The quality of the resulting torrefied solids (biochar) is determined by the heat condition settings in the absence of oxygen, and it may be enhanced by carefully selecting and altering the processing parameters. The comprehensive overview presented here should serve as a useful toolkit for farmers, combined heat and power plants, pulp and paper installations, and other industrial plants that use biomass as a substrate for biofuel production. This research focuses on torrefaction product properties, reaction mechanisms, a variety of technologies, and torrefaction reactors. It is impossible to determine which torrefaction technology is superior as each reactor has unique properties. However, some suggestions and recommendations regarding the use of torrefaction reactors are given.

Advanced Biofuels Based on Fischer-Tropsch Synthesis for Applications in Diesel Engines

This paper focuses on the evaluation of the fuel properties of Fischer-Tropsch diesel blends with conventional diesel. Incorporating this advanced fuel into conventional diesel production will enable the use of waste materials and non-food materials as resources, while contributing to a reduction in dependence on crude oil. To evaluate the suitability of using Fischer-Tropsch diesel, cetane number, cetane index, CFPP, density, flash point, heat of combustion, lubricity, viscosity, distillation curve, and fuel composition ratios using multidimensional GC × GC-TOFMS for different blends were measured. It was found that the fuel properties of the blended fuel are comparable to conventional diesel and even outperform conventional fuel in some parameters. All measurements were performed according to current standards, thus ensuring the repeatability of measurements for other research groups or the private sector.

Improving the Solid Fuel Properties of Non-Lignocellulose and Lignocellulose Materials through Torrefaction

Biomass torrefaction is a thermal pre-treatment technique that improves solid fuel properties in relation to its efficient utilization for energy generation. In this study, the torrefaction performance of sewage sludge, a non-lignocellulose biomass and sugarcane bagasse, a lignocellulose biomass were investigated in an electric muffle furnace. The influence of torrefaction temperature on the physiochemical properties of the produced biomaterial were examined. Characterization of the raw and torrefied biomass material were studied using thermogravimetric analysis, Fourier transform infrared spectroscopy (FTIR) analysis and scanning electron microscopy. From the result obtained, it was evident that an increase in torrefaction temperature up to 350 °C caused a 33.89% and 45.94% decrease in volatile matter content of sewage sludge and sugarcane bagasse, respectively. At a higher temperature of 350 °C, the peak corresponding to OH stretching of hydroxyl group decreased in intensity for both biomasses, showing a decomposition of the hydroxyl group as a result of torrefaction. This enriched the lignin content of the torrefied samples, thus making these solid fuels good feedstock for energy production.

The Prediction of Calorific Value of Carbonized Solid Fuel Produced from Refuse-Derived Fuel in the Low-Temperature Pyrolysis in CO2

The decrease in the calorific value of refuse-derived fuel (RDF) is an unintended outcome of the progress made toward more sustainable waste management. Plastics and paper separation and recycling leads to the overall decrease in waste’s calorific value, further limiting its applicability for thermal treatment. Pyrolysis has been proposed to densify energy in RDF and generate carbonized solid fuel (CSF). The challenge is that the feedstock composition of RDF is variable and site-specific. Therefore, the optimal pyrolysis conditions have to be established every time, depending on feedstock composition. In this research, we developed a model to predict the higher heating value (HHV) of the RDF composed of eight morphological refuse groups after low-temperature pyrolysis in CO₂ (300–500 °C and 60 min) into CSF. The model considers cardboard, fabric, kitchen waste, paper, plastic, rubber, PAP/AL/PE (paper/aluminum/polyethylene) composite packaging pack, and wood, pyrolysis temperature, and residence time. The determination coefficients (R²) and Akaike information criteria were used for selecting the best model among four mathematical functions: (I) linear, (II) second-order polynomial, (III) factorial regression, and (IV) quadratic regression. For each RDF waste component, among these four models, the one best fitted to the experimental data was chosen; then, these models were integrated into the general model that predicts the HHV of CSF from the blends of RDF. The general model was validated experimentally by the application to the RDF blends. The validation revealed that the model explains 70–75% CSF HHV data variability. The results show that the optimal pyrolysis conditions depend on the most abundant waste in the waste mixture. High-quality CSF can be obtained from wastes such as paper, carton, plastic, and rubber when processed at relatively low temperatures (300 °C), whereas wastes such as fabrics and wood require higher temperatures (500 °C). The developed model showed that it is possible to achieve the CSF with the highest HHV value by optimizing the pyrolysis of RDF with the process temperature, residence time, and feedstock blends pretreatment.

Polycyclic aromatic hydrocarbons (PAHs) persistence, bioavailability and toxicity in sewage sludge- or sewage sludge-derived biochar-amended soil

Soils can be contaminated with polycyclic aromatic hydrocarbons (PAHs) when either sewage sludge (SSL) or biochar (BC) are used. There are no comparative studies regarding the effects of soil amendment with SSL or BC on the persistence, bioavailability and toxicity of PAHs. This research compared the persistence of PAHs (based on the extractable content, C_tot) and their bioavailability (freely dissolved, C_free) as well as the toxicity (solid phase: Phytotoxkit F with Lepidium sativum and the Collembolan test with Folsomia candida; leachates: Phytotestkit F with L. sativum and Microtox® with Aliivibrio fischeri) of soil amended with SSL or with SSL-derived BCs. BCs were produced from three different sewage sludges at a temperature of 500 °C. SSLs or BCs were added to the soil at a rate of 1% (30 t/ha). Adding SSL to the soil increased more the PAH content in it than after BC application, which was associated with a higher content of PAHs in SSL. Losses of Σ16 C_tot and C_free PAHs were higher than those observed for biochar only in the case of one SSL. In the other cases, PAH losses were either higher for biochar or did not differ significantly between SSL and BC. On the other hand, the analysis of the individual groups of PAHs showed significant differences between SSL and BC, both for C_tot and C_free. Nonetheless, these differences were largely driven by the type of sewage sludge and biochar. Only in the case of root growth inhibition the toxicity higher was for the SSL-amended soils than for the BC-amended ones. In the other cases, varying results were observed which were determined by the type of sewage sludge/biochar, similarly to PAH losses.

Is Biochar from the Torrefaction of Sewage Sludge Hazardous Waste?

Improved technologies are needed for sustainable management of sewage sludge (SS). The torrefaction (also known as biomass "roasting") is considered a pretreatment of SS before use in agriculture. However, it is not known whether the torrefaction has the potential to decrease heavy metals' (HMs) leachability and the SS toxicity. Thus, the aim of the study was to evaluate the influences of the SS torrefaction parameters (temperature and process time) on HM contents in biochar, HM leachability, and biochar toxicity, and compare them with raw SS. The experiments were designed in 18 combinations (six temperatures, 200, 220, 240, 260, 280, and 300 °C; and three process times-20, 40, 60 min). Standard tests were used to determine HMs content, leachability, and toxicity. Results indicated that the torrefaction did not increase (p < 0.05) the HM content in comparison to the raw SS. The leachability of Zn, Ni, Cu, Cr, and Mn from SS biochars was similar to raw SS. However, the degree of leachability varied significantly (p < 0.05) from as low as 0.1% for Cu to high as 16.7% for Cd. The leachability of Cd (<16.7%) and Pb (<11.9%) from biochars was higher than from raw SS (<6.1% and <2.4%, respectively). The leachability of Cd from SS biochar, in five torrefaction combinations, was higher than the threshold value for hazardous waste. It is recommended that site-specific decisions are made for torrefaction of SS with respect to its HM content, as the resulting biochar could be considered as hazardous waste, depending on the feedstock. Moreover, the biochar produced under the whole range of temperatures during 20 min retention time significantly (p < 0.05) increased the Daphnia magna Straus mobility inhibition by up to 100% in comparison to the biochar obtained during 40 and 60 min torrefaction. Taking into account the increased leachability of specific HMs and D. magna Straus mobility inhibition, biochar should be considered a potentially hazardous material. Future research should focus on biochar dosage as a fertilizer in relation to its toxicity. Additional research is warranted to focus on the optimization of SS torrefaction process parameters affecting the toxicity.

Waste to Energy: Solid Fuel Production from Biogas Plant Digestate and Sewage Sludge by Torrefaction-Process Kinetics, Fuel Properties, and Energy Balance

Sustainable solutions are needed to manage increased energy demand and waste generation. Renewable energy production from abundant sewage sludge (SS) and digestate (D) from biogas is feasible. Concerns about feedstock contamination (heavy metals, pharmaceuticals, antibiotics, and antibiotic-resistant bacteria) in SS and D limits the use (e.g., agricultural) of these carbon-rich resources. Low temperature thermal conversion that results in carbonized solid fuel (CSF) has been proposed as sustainable waste utilization. The aim of the research was to investigate the feasibility of CSF production from SS and D via torrefaction. The CSF was produced at 200~300 °C (interval of 20 °C) for 20~60 min (interval 20 min). The torrefaction kinetics and CSF fuel properties were determined. Next, the differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) of SS and D torrefaction were used to build models of energy demand for torrefaction. Finally, the evaluation of the energy balance of CSF production from SS and D was completed. The results showed that torrefaction improved the D-derived CSF’s higher heating value (HHV) up to 11% (p < 0.05), whereas no significant HHV changes for SS were observed. The torrefied D had the highest HHV of 20 MJ∙kg−1 under 300 °C and 30 min, (the curve fitted value from the measured time periods) compared to HHV = 18 MJ∙kg−1 for unprocessed D. The torrefied SS had the highest HHV = 14.8 MJ∙kg−1 under 200 °C and 20 min, compared to HHV 14.6 MJ∙kg−1 for raw SS. An unwanted result of the torrefaction was an increase in ash content in CSF, up to 40% and 22% for SS and D, respectively. The developed model showed that the torrefaction of dry SS and D could be energetically self-sufficient. Generating CSF with the highest HHV requires raw feedstock containing ~15.4 and 45.9 MJ∙kg−1 for SS and D, respectively (assuming that part of feedstock is a source of energy for the process). The results suggest that there is a potential to convert biogas D to CSF to provide renewable fuel for, e.g., plants currently fed/co-fed with municipal solid waste.