An Overview on the Catalytic Materials Proposed for the Simultaneous Removal of NOx and Soot

Integrated catalytic systems for simultaneous NOx and PM reduction: a comprehensive evaluation of synergistic performance and combustion waste energy utilization

The global transition towards sustainable automotive vehicles has driven the demand for energy-efficient internal combustion engines with advanced aftertreatment systems capable of reducing nitrogen oxides (NOx) and particulate matter (PM) emissions. This comprehensive review explores the latest advancements in aftertreatment technologies, focusing on the synergistic integration of in-cylinder combustion strategies, such as low-temperature combustion (LTC), with post-combustion purification systems. Selective catalytic reduction (SCR), lean NOx traps (LNT), and diesel particulate filters (DPF) are critically examined, highlighting novel catalyst formulations and system configurations that enhance low-temperature performance and durability. The review also investigates the potential of energy conversion and recovery techniques, including thermoelectric generators and organic Rankine cycles, to harness waste heat from the exhaust and improve overall system efficiency. By analyzing the complex interactions between engine operating parameters, combustion kinetics, and emission formation, this study provides valuable insights into the optimization of integrated LTC-aftertreatment systems. Furthermore, the review emphasizes the importance of considering real-world driving conditions and transient operation in the development and evaluation of these technologies. The findings presented in this article lay the foundation for future research efforts aimed at overcoming the limitations of current aftertreatment systems and achieving superior emission reduction performance in advanced combustion engines, ultimately contributing to the development of sustainable and efficient automotive technologies.

Soot Erased: Catalysts and Their Mechanistic Chemistry

Soot formation is an inevitable consequence of the combustion of carbonaceous fuels in environments rich in reducing agents. Efficient management of pollution in various contexts, such as industrial fires, vehicle engines, and similar applications, relies heavily on the subsequent oxidation of soot particles. Among the oxidizing agents employed for this purpose, oxygen, carbon dioxide, water vapor, and nitrogen dioxide have all demonstrated effectiveness. The scientific framework of this research can be elucidated through the following key aspects: (i) This review situates itself within the broader context of pollution management, emphasizing the importance of effective soot oxidation in reducing emissions and mitigating environmental impacts. (ii) The central research question of this study pertains to the identification and evaluation of catalysts for soot oxidation, with a specific emphasis on ceria-based catalysts. The formulation of this research question arises from the need to enhance our understanding of catalytic mechanisms and their application in environmental remediation. This question serves as the guiding principle that directs the research methodology. (iii) This review seeks to investigate the catalytic mechanisms involved in soot oxidation. (iv) This review highlights the efficacy of ceria-based catalysts as well as other types of catalysts in soot oxidation and elucidate the underlying mechanistic strategies. The significance of these findings is discussed in the context of pollution management and environmental sustainability. This study contributes to the advancement of knowledge in the field of catalysis and provides valuable insights for the development of effective strategies to combat air pollution, ultimately promoting a cleaner and healthier environment.

NOx emission deterioration in modern heavy-duty diesel vehicles based on long-term real driving measurements

NOx emissions from diesel vehicles generally deteriorate with increased durability mileage owing to the wear and deterioration of engines and after-treatment systems. Three China-VI heavy-duty diesel vehicles (HDDVs) were selected for four-phase long-term real driving emission (RDE) tests using the portable emission measurement system (PEMS). After 200,000 km of on-road driving, the maximum NOx emission factor of the test vehicles (387.06 mg/kWh) was found to be significantly lower than the NOx limit of 690 mg/kWh. Under all driving conditions, the NOx conversion efficiency of selected catalytic reduction (SCR) decreased almost linearly as the durability mileage increased. Importantly, the deterioration rate of the NOx conversion efficiency in low-temperature intervals was discernibly higher than that in high-temperature intervals. The NOx conversion efficiency at 200 °C dropped by 16.67-19.82% with higher durability mileage; however, the highest values at 275-400 °C only decreased by 4.11%. Interestingly, the SCR catalyst at 250 °C showed strong NOx conversion efficiency and durability (maximum decline of 2.11%). Overall, the poor de-NOx performance of SCR catalysts at low temperatures significantly challenges the long-term effective control of NOx emissions from HDDVs. Thus, improving the NOx conversion efficiency and durability at low-temperature intervals is the top priority for SCR catalyst optimization; NOx emissions from HDDVs at low velocities and loads should also be monitored by environmental authorities. The linear fitting coefficient for the NOx emission factors of the four-phase RDE tests was 0.90-0.92, indicating that NOx emissions deteriorated linearly with an increase in mileage. Based on the linear fitting results, the NOx emission control of the test vehicles during 700,000 km of on-road driving was highly likely to be qualified. These results can be used by environmental authorities to supervise the NOx emission conformity of in-use HDDVs after validation using other types of vehicles.

Advances in Designing Efficient La-Based Perovskites for the NOx Storage and Reduction Process

To overcome the inherent challenge of NOx reduction in the net oxidizing environment of diesel engine exhaust, the NOx storage and reduction (NSR) concept was proposed in 1995, soon developed and commercialized as a promising DeNOx technique over the past two decades. Years of practice suggest that it is a tailor-made technique for light-duty diesel vehicles, with the advantage of being space saving, cost effective, and efficient in NOx abatement; however, the over-reliance of NSR catalysts on high loadings of Pt has always been the bottleneck for its wide application. There remains fervent interest in searching for efficient, economical, and durable alternatives. To date, La-based perovskites are the most explored promising candidate, showing prominent structural and thermal stability and redox property. The perovskite-type oxide structure enables the coupling of redox and storage centers with homogeneous distribution, which maximizes the contact area for NOx spillover and contributes to efficient NOx storage and reduction. Moreover, the wide range of possible cationic substitutions in perovskite generates great flexibility, yielding various formulations with interesting features desirable for the NSR process. Herein, this review provides an overview of the features and performances of La-based perovskite in NO oxidation, NOx storage, and NOx reduction, and in this way comprehensively evaluates its potential to substitute Pt and further improve the DeNOx efficiency of the current NSR catalyst. The fundamental structure–property relationships are summarized and highlighted to instruct rational catalyst design. The critical research needs and essential aspects in catalyst design, including poisoner resistance and catalyst sustainability, are finally addressed to inspire the future development of perovskite material for practical application.

The health effects of traffic-related air pollution: A review focused the health effects of going green

Traffic-related air pollution (TRAP) is global concern due to both the ecological damage of TRAP and the adverse health effects in Humans. Several strategies to reduce TRAP have been implemented, including the use of sustainable fuels, after-treatment technologies, and new energy vehicles. Such approaches can reduce the exhaust of particulate matter, adsorbed chemicals and a range of gases, but from a health perspective these approaches are not always successful. This review aims to discuss the approaches taken, and to then describe the likely health effects of these changes.

Improving the Performance of BaMnO3 Perovskite as Soot Oxidation Catalyst Using Carbon Black during Sol-Gel Synthesis

A series of BaMnO₃ solids (BM-CX) were prepared by a modified sol-gel method in which a carbon black (VULCAN XC-72R), and different calcination temperatures (600–850 °C) were used. The fresh and used catalysts were characterized by ICP-OES, XRD, XPS, FESEM, TEM, O_2-TPD and H_2- TPR-. The characterization results indicate that the use of low calcination temperatures in the presence of carbon black allows decreasing the sintering effects and achieving some improvements regarding BM reference catalyst: (i) smaller average crystal and particles size, (ii) a slight increase in the BET surface area, (iii) a decrease in the macropores diameter range and, (iv) a lower temperature for the reduction of manganese. The hydrogen consumption confirms Mn(III) and Mn(IV) are presented in the samples, Mn(III) being the main oxidation state. The BM-CX catalysts series shows an improved catalytic performance regarding BM reference catalyst for oxidation processes (NO to NO₂ and NO₂-assisted soot oxidation), promoting higher stability and higher CO₂ selectivity. BM-C700 shows the best catalytic performance, i.e., the highest thermal stability and a high initial soot oxidation rate, which decreases the accumulation of soot during the soot oxidation and, consequently, minimizes the catalyst deactivation.

Understanding the multiple interactions in vanadium-based SCR catalysts during simultaneous NOx and soot abatement

The multiple interactions during simultaneous removal of soot and NOx were systematically studied over a V-based catalyst, which is highly relevant for the development of more efficient 2-way SCRonDPF systems.

An Insight into Geometries and Catalytic Applications of CeO2 from a DFT Outlook

Rare earth metal oxides (REMOs) have gained considerable attention in recent years owing to their distinctive properties and potential applications in electronic devices and catalysts. Particularly, cerium dioxide (CeO2), also known as ceria, has emerged as an interesting material in a wide variety of industrial, technological, and medical applications. Ceria can be synthesized with various morphologies, including rods, cubes, wires, tubes, and spheres. This comprehensive review offers valuable perceptions into the crystal structure, fundamental properties, and reaction mechanisms that govern the well-established surface-assisted reactions over ceria. The activity, selectivity, and stability of ceria, either as a stand-alone catalyst or as supports for other metals, are frequently ascribed to its strong interactions with the adsorbates and its facile redox cycle. Doping of ceria with transition metals is a common strategy to modify the characteristics and to fine-tune its reactive properties. DFT-derived chemical mechanisms are surveyed and presented in light of pertinent experimental findings. Finally, the effect of surface termination on catalysis by ceria is also highlighted.

Aftertreatment Technologies for Diesel Engines: An Overview of the Combined Systems

The abatement of the pollutants deriving from diesel engines in the vehicle sector still represents an interesting scientific and technological challenge due to increasingly limiting regulations. Meeting the stringent limits of NOx and soot emissions requires a catalytic system with great complexity, size of units, and number of units, as well as increased fuel consumption. Thus, an after-treatment device for a diesel vehicle requires the use of an integrated catalyst technology for a reduction in the individual emissions of exhaust gas. The representative technologies devoted to the reduction of NOx under lean-burn operation conditions are selective catalytic reduction (SCR) and the lean NOx trap (LNT), while soot removal is mainly performed by filters (DPF). These devices are normally used in sequence, or a combination of them has been proposed to overcome the drawbacks of the individual devices. This review summarizes the current state of NOx and soot abatement strategies. The main focus of this review is on combined technologies for NOx removal (i.e., LNT–SCR) and for the simultaneous removal of NOx and soot, like SCR-on-Filter (SCRoF), in series LNT/DPF and SCR/DPF, and LNT/DPF and SCR/DPF hybrid systems.

Lubricity of Ethanol-Diesel Fuel Blends-Study with the Four-Ball Machine Method

Due to the increasing consumption of fuels in heavy industries, especially in road transportation, significant efforts are being made to increase the market participation of renewable fuels, including ethanol. In diesel engines, however, ethanol cannot be used as a pure fuel, primarily due to its very low cetane number and lubricity. For this reason, greater attention is being paid to blended fuels containing diesel and varying percentages of ethanol. Tests of lubricating properties carried out in accordance with the standard HFRR (high frequency reciprocating rig) method for ethanol–diesel fuel blends have long durations, which leads to ethanol evaporation and changes in the composition of the tested fuel sample under elevated temperatures. Therefore, this study presents an alternative lubricity assessment criterion based on the measurement of the scuffing load with a four-ball machine. Lubricity tests of blends of typical diesel fuel and ethanol, with ethanol volume fractions up to 14% (v/v), were conducted using a four-ball machine with a continuous increase of the load force of the friction node. In this method the lubrication criterion was the scuffing load of the tribosystem. The obtained results provided insights into the influence of the addition of ethanol to diesel fuel on lubricating properties, while limiting the ethanol evaporation process. The results also showed that an increase in the fraction of ethanol up to 14% (v/v) in diesel fuel resulted in a decrease in the scuffing load and a corresponding deterioration in the lubricating properties of the diesel–ethanol blend. For an ethanol volume fraction of 6–14%, the changes in the scuffing load were smaller than in ethanol volume fractions of 0–6%.

An Overview of Lean Exhaust deNOx Aftertreatment Technologies and NOx Emission Regulations in the European Union

This paper reviews the recent advances in the management of nitrogen oxide (NOx) emissions from the internal combustion engine of light-duty and heavy-duty vehicles, addressing both technical and legal aspects. Particular focus is devoted to the often-virtuous interaction between new legislation imposing more restrictions on the permitted pollutant emission levels and new technologies developed in order to meet these restrictions. The review begins first with the American and then European directives promulgated in the 1970s, aimed at limiting emissions of pollutants from road transport vehicles. Particular attention is paid to the introduction of the Euro standards in the European Union for light- and heavy-duty vehicles, used as a legal and time frame reference for the evolution of emission aftertreatment systems (ATSs). The paper also describes governmental approaches implemented for the control of pollutant emissions in circulating vehicles, such as market surveillance and in-service conformity. In parallel, it is explained how the gradual introduction of small-scale devices aimed at the NOx control, such as lean NOx traps (LNTs) systems, and, most of all, the selective catalytic reduction (SCR) of NOx, permitted the application to road-transport vehicles of this ATS, originally designed in larger sizes for industrial usage. The paper reviews chemical processes occurring in SCR systems and their advantages and drawbacks with respect to the pollutant emission limits imposed by the legislation. Their potential side effects are also addressed, such as the emission of extra, not-yet regulated pollutants such as, for example, NH3 and N2O. The NOx, N2O, and NH3 emission level evolution with the various Euro standards for both light- and heavy-duty vehicles are reported in the light of experimental data obtained at the European Commission’s Joint Research Centre. It is observed that the new technologies, boosted by increasingly stricter legal limits, have led in the last two decades to a clear decrease of over one order of magnitude of NOx emissions in Diesel light-duty vehicles, bringing them to the same level as Euro 6 gasoline vehicles (10 mg/km to 20 mg/km in average). On the other hand, an obvious increase in the emissions of both NH3 and N2O is observed in both Diesel and gasoline light-duty vehicles, whereby NH3 emissions in spark-ignition vehicles are mainly linked to two-reaction mechanisms occurring in three-way catalysts after the catalyst light-off and during engine rich-operation. NH3 emissions measured in recent Euro 6 light-duty vehicles amount to a few mg/km for both gasoline and Diesel engines, whereby N2O emissions exceeding a dozen mg/km have been observed in Diesel vehicles only. The present paper can be regarded as part of a general assessment in view of the next EU emission standards, and a discussion on the role the SCR technology may serve as a NOx emission control strategy from lean-burn vehicles.