1
|
Cai Z, Haque ANMA, Dhandapani R, Naebe M. Sustainable Cotton Gin Waste/Polycaprolactone Bio-Plastic with Adjustable Biodegradation Rate: Scale-Up Production through Compression Moulding. Polymers (Basel) 2023; 15:polym15091992. [PMID: 37177140 PMCID: PMC10180961 DOI: 10.3390/polym15091992] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2023] [Revised: 04/19/2023] [Accepted: 04/20/2023] [Indexed: 05/15/2023] Open
Abstract
Cotton gin trash (CGT), a lignocellulosic waste generated during cotton fibre processing, has recently received significant attention for production of composite bio-plastics. However, earlier studies were limited to either with biodegradable polymers, through small-scale solution-casting method, or using industrially adaptable extrusion route, but with non-biodegradable polymers. In this study, a scale-up production of completely biodegradable CGT composite plastic film with adjustable biodegradation rate is proposed. First using a twin screw extruder, the prepared CGT powder was combined with polycaprolactone (PCL) to form pellets, and then using the compressing moulding, the pellets were transformed into bio-plastic composite films. Hydrophilic polyethylene glycol (PEG) was used as a plasticiser in the mixture and its impact on the biodegradation rate was analysed. The morphology of CGT bio-plastic composite films showed even distribution of CGT powder within the PCL matrix. The CGT incorporation improved the UV resistance, thermal stability, and Young's modulus of PCL material. Further, the flexibility and mixing properties of the composites were improved by PEG. Overall, this study demonstrated a sustainable production method of CGT bio-plastic films using the whole CGT and without any waste residue produced, where the degradation of the produced composite films can be adjusted to minimise the environmental impact.
Collapse
Affiliation(s)
- Zengxiao Cai
- Institute for Frontier Materials, Deakin University, Geelong, VIC 3216, Australia
| | | | | | - Maryam Naebe
- Institute for Frontier Materials, Deakin University, Geelong, VIC 3216, Australia
| |
Collapse
|
2
|
|
3
|
Opálková Šišková A, Pleva P, Hrůza J, Frajová J, Sedlaříková J, Peer P, Kleinová A, Janalíková M. Reuse of Textile Waste to Production of the Fibrous Antibacterial Membrane with Filtration Potential. NANOMATERIALS (BASEL, SWITZERLAND) 2021; 12:50. [PMID: 35010000 PMCID: PMC8746662 DOI: 10.3390/nano12010050] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/29/2021] [Revised: 12/17/2021] [Accepted: 12/22/2021] [Indexed: 01/01/2023]
Abstract
Wasted synthetic fabrics are a type of textile waste source; the reuse of them brings environmental protection and turns waste into a valuable material. In this work, the used nylon (polyamide) stockings were transmuted into a fine fibrous membrane via an electrospinning process. In addition, the safety antibacterial agent, monoacylglycerol (MAG), was incorporated into a recycled fibrous membrane. The results revealed that the neat, recycled polyamide (rPA) fibers with a hydrophobic surface could be converted into hydrophilic fibers by blending various amounts of MAG with rPA solution prior to electrospinning. The filtration efficiency and air/water vapor permeability of the two types of produced membranes, neat rPA, and rPA/MAG, were tested. Their filtration efficiency (E100) was more than 92% and 96%, respectively. The membranes were classified according to Standard EN1822, and therefore, the membranes rPA and rPA/MAG were assigned to the classes E10 and E11, respectively. The air permeability was not affected by the addition of MAG, and water vapor permeability was slightly enhanced. Based on the obtained data, prepared rPA/MAG fibrous membranes can be evaluated as antifouling against both tested bacterial strains and antimicrobial against S. aureus.
Collapse
Affiliation(s)
- Alena Opálková Šišková
- Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Dúbravská Cesta 9, 845 13 Bratislava, Slovakia
- Polymer Institute of Slovak Academy of Sciences, Dúbravská Cesta 9, 845 41 Bratislava, Slovakia;
| | - Pavel Pleva
- Department of Environmental Protection Engineering, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech Republic; (P.P.); (M.J.)
| | - Jakub Hrůza
- Institute for Nanomaterials, Advanced Technologies and Innovation, Technical University of Liberec, Studentská 1402/2, 461 17 Liberec, Czech Republic;
| | - Jaroslava Frajová
- Faculty of Arts and Architecture, Technical University of Liberec, Studentská 1402/2, 460 01 Liberec, Czech Republic;
| | - Jana Sedlaříková
- Department of Fat, Surfactant and Cosmetics Technology, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech Republic;
| | - Petra Peer
- Department of Environmental Protection Engineering, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech Republic; (P.P.); (M.J.)
| | - Angela Kleinová
- Polymer Institute of Slovak Academy of Sciences, Dúbravská Cesta 9, 845 41 Bratislava, Slovakia;
| | - Magda Janalíková
- Department of Environmental Protection Engineering, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech Republic; (P.P.); (M.J.)
| |
Collapse
|
4
|
Al Faruque MA, Syduzzaman M, Sarkar J, Bilisik K, Naebe M. A Review on the Production Methods and Applications of Graphene-Based Materials. NANOMATERIALS (BASEL, SWITZERLAND) 2021; 11:2414. [PMID: 34578730 PMCID: PMC8469961 DOI: 10.3390/nano11092414] [Citation(s) in RCA: 18] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/08/2021] [Revised: 09/12/2021] [Accepted: 09/13/2021] [Indexed: 12/15/2022]
Abstract
Graphene-based materials in the form of fibres, fabrics, films, and composite materials are the most widely investigated research domains because of their remarkable physicochemical and thermomechanical properties. In this era of scientific advancement, graphene has built the foundation of a new horizon of possibilities and received tremendous research focus in several application areas such as aerospace, energy, transportation, healthcare, agriculture, wastewater management, and wearable technology. Although graphene has been found to provide exceptional results in every application field, a massive proportion of research is still underway to configure required parameters to ensure the best possible outcomes from graphene-based materials. Until now, several review articles have been published to summarise the excellence of graphene and its derivatives, which focused mainly on a single application area of graphene. However, no single review is found to comprehensively study most used fabrication processes of graphene-based materials including their diversified and potential application areas. To address this genuine gap and ensure wider support for the upcoming research and investigations of this excellent material, this review aims to provide a snapshot of most used fabrication methods of graphene-based materials in the form of pure and composite fibres, graphene-based composite materials conjugated with polymers, and fibres. This study also provides a clear perspective of large-scale production feasibility and application areas of graphene-based materials in all forms.
Collapse
Affiliation(s)
| | - Md Syduzzaman
- Nano/Micro Fiber Preform Design and Composite Laboratory, Department of Textile Engineering, Faculty of Engineering, Erciyes University, Kayseri 38039, Turkey; (M.S.); (K.B.)
- Department of Textile Engineering Management, Bangladesh University of Textiles, Dhaka 1208, Bangladesh
| | - Joy Sarkar
- Department of Textile Engineering, Khulna University of Engineering & Technology, Khulna 9203, Bangladesh;
| | - Kadir Bilisik
- Nano/Micro Fiber Preform Design and Composite Laboratory, Department of Textile Engineering, Faculty of Engineering, Erciyes University, Kayseri 38039, Turkey; (M.S.); (K.B.)
| | - Maryam Naebe
- Institute for Frontier Materials, Deakin University, Geelong, VIC 3216, Australia;
| |
Collapse
|
5
|
Al Faruque MA, Remadevi R, Guirguis A, Kiziltas A, Mielewski D, Naebe M. Graphene oxide incorporated waste wool/PAN hybrid fibres. Sci Rep 2021; 11:12068. [PMID: 34103621 PMCID: PMC8187707 DOI: 10.1038/s41598-021-91561-0] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/01/2021] [Accepted: 05/21/2021] [Indexed: 02/05/2023] Open
Abstract
This work aims to evaluate the potential of using textile waste in smart textile applications in the form of a hybrid fibre with electrical properties. The bio-based electrically conductive fibres were fabricated from waste wool and polyacrylonitrile (PAN) via wet spinning with different wool content. The control PAN and hybrid fibre produced with the highest amount of wool content (25% w/v) were coated with graphene oxide (GO) using the "brushing and drying" technique. The GO nanosheets coated control PAN and wool/PAN hybrid fibres were chemically reduced through hydrazine vapour exposure. The Fourier transform infrared spectroscopy showed the presence of both protein and nitrile peaks in the wool/PAN hybrid fibres, although the amide I and amide A groups had disappeared, due to the dissolution of wool. The morphological and structural analysis revealed effective coating and reduction of the fibres through GO nanosheets and hydrazine, respectively. The hybrid fibre showed higher electrical conductivity (~ 180 S/cm) compared to the control PAN fibres (~ 95 S/cm), confirming an effective bonding between the hydroxyl and carboxylic groups of the GO sheets and the amino groups of wool evidenced by chemical analysis. Hence, the graphene oxide incorporated wool/PAN hybrid fibres may provide a promising solution for eco-friendly smart textile applications.
Collapse
Affiliation(s)
- Md Abdullah Al Faruque
- Institute for Frontier Materials (IFM), Deakin University, Geelong, VIC, 3216, Australia
| | - Rechana Remadevi
- Institute for Frontier Materials (IFM), Deakin University, Geelong, VIC, 3216, Australia
| | - Albert Guirguis
- Institute for Frontier Materials (IFM), Deakin University, Geelong, VIC, 3216, Australia
| | - Alper Kiziltas
- Research and Innovation Centre, Ford Motor Company, Dearborn, MI, 48121, USA
| | - Deborah Mielewski
- Research and Innovation Centre, Ford Motor Company, Dearborn, MI, 48121, USA
| | - Maryam Naebe
- Institute for Frontier Materials (IFM), Deakin University, Geelong, VIC, 3216, Australia.
| |
Collapse
|