The Pressure Compaction of Zr-Nb Powder Mixtures and Selected Properties of Sintered and KOBO-Extruded Zr-xNb Materials

A Comparative Study on Force-Fields for Interstitial Diffusion in α-Zr and Zr Alloys

Interstitial diffusion is important for radiation defect evolution in zirconium alloys. This study employed molecular dynamics simulations to investigate interstitial diffusion in α-Zr and its alloys with 1.0 at.% Nb and 1.0 at.% Sn using a variety of interatomic potentials. Pronounced differences in diffusion anisotropy were observed in pure Zr among the employed potentials. This was attributed to the considerable differences in migration barriers among the various interstitial configurations. The introduction of small concentrations of Nb and Sn solute atoms was found to significantly influence diffusion anisotropy by either directly participating in the diffusion process or altering the chemical environment around the diffusing species. Based on the moderate agreement of interstitial energetics in pure Zr, accurately describing interstitial diffusion in Zr alloys is expected to be more complex. This work underscores the importance of the careful validation and selection of interatomic potentials and highlights the need to understand the effects of solute atoms on interstitial diffusion.

Recycling of Hard Disk Drive Platters via Plastic Consolidation

The paper presents the comparison of two methods of recycling aluminum from HDD platters-the melting method and the method of plastic consolidation. The main elements of HDD memory, i.e., data carriers (platters), were examined via the percentage share of the total HDD mass and also via EDS analysis. The most common are platters made of the aluminum alloy series 5XXX, which are covered with a thin magnetic layer made of nickel. The research involved removing data carriers from about 30 HDDs and fragmenting them. The next step was to divide the platters into three groups; one was melted, the second was subjected to plastic consolidation, and the third group was fragmented into chips and also subjected to the consolidation process. Then, in the process of co-extrusion, rods were extruded from each material, and were subjected to EDS analysis, microstructure testing, Vickers hardness, and uniaxial tensile tests, and then the obtained results were compared. The obtained results of the microstructural tests in the case of gravity cast material confirmed the presence of the Al3Ni globular phase in the matrix. In the case of pressed and extruded materials, the Al3Ni phase appeared at the Ni-AlMg contact. After plastic consolidation, all the tested rods were characterized by their comparable strength properties (a tensile strength of 250 MPa and yield strength of 105 MPa).

Microstructure and Mechanical Properties of Al-Si Alloys Produced by Rapid Solidification and Hot Extrusion

The paper presents the results of tests of rapid solidification (RS) aluminum alloys with the addition of silicon (5%, 11%, and 20%). Casting by melt-spinning on the surface of an intensively cooled copper cylinder allowed to obtain a metallic material in the form of flakes, which were then consolidated in the process of pressing and direct extrusion. The effect of refinement on structural components after rapid solidification was determined. Rapidly solidified AlSi materials are characterized by a comparable size of Si particles, regardless of the silicon content, and the shape of these particles is close to spheroidal. Not only Si particles are fragmented, but also the Al-Si-Fe phase, which also changed its shape from irregular with sharp edges to regular and spherical. The melt-spinning process resulted in a fine-grained structure compared to materials obtained by gravity-casting and extrusion. The influence of the high-temperature compression test on the mechanical properties of rapidly solidified materials was analyzed, and the results were compared with those of gravity-cast materials. An increase in strength properties was found in the case of the AlSi5 RS alloy by 20%, in the case of AlSi11RS by 25%, and in the case of the alloy containing 20% Si by as much as 86% (tensile test). On the basis of the homogeneity of the particle distribution determined by the SEM method, it was found that rapid solidification is an effective method of increasing the strength properties and improving the plastic properties of Al-Si alloys.

Mössbauer and X-ray Studies of Radiation-Induced Processes in Nb-Zr Alloys Implanted with 57Fe Ions

The effect of implanting ⁵⁷Fe ions on the crystal structure of Nb-Zr alloys has been studied using Mössbauer spectroscopy on ⁵⁷Fe nuclei and X-ray diffraction. As a result of implantation, a metastable structure was formed in the Nb-Zr alloy. The XRD data indicated a decrease in the crystal lattice parameter of niobium; that is, there was a compression of the niobium planes when implanted with iron ions. Mössbauer spectroscopy revealed three states of iron. The singlet indicated a supersaturated Nb(Fe) solid solution; the doublets characterized the diffusion migration of atomic planes and crystallization of voids. It was shown that the values of the isomer shifts in all three states did not depend on the implantation energy, which indicates the invariance of the electron density on the ⁵⁷Fe nuclei in the studied samples. The resonance lines of the Mössbauer spectra were significantly broadened, which is typical for materials with low crystallinity and a metastable structure that is stable at room temperature. The paper discusses the mechanism of radiation-induced and thermal transformations in the Nb-Zr alloy, which leads to the formation of a stable well-crystallized structure. A Fe₂Nb intermetallic compound and the Nb(Fe) solid solution formed in its near-surface layer, while Nb(Zr) remained in the bulk.

Development of Alternative Method for Manufacturing Structural Zirconium Elements for Nuclear Engineering

Zirconium is used as a structural material for use in aggressive environments, including the core of nuclear reactors. The traditional technology of manufacturing the structural elements of zirconium nuclear reactors is characterized by a long technological process and a significant amount of waste in the form of metal shavings. The paper presents the results of an alternative technology, spark plasma sintering, for manufacturing zirconium products. A complex of microstructural and mechanical studies of the obtained samples was carried out according to the ASTMB-351 standard. The sintering of zirconium powder and options for subsequent processing by various methods, including non-standard ones such as radial shear rolling, are justified.