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Głowacki M, Skórczewska K, Lewandowski K, Szewczykowski P, Mazurkiewicz A. Effect of Shock-Variable Environmental Temperature and Humidity Conditions on 3D-Printed Polymers for Tensile Properties. Polymers (Basel) 2023; 16:1. [PMID: 38201666 PMCID: PMC10780602 DOI: 10.3390/polym16010001] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2023] [Revised: 12/13/2023] [Accepted: 12/14/2023] [Indexed: 01/12/2024] Open
Abstract
The article presents the research results on the influence of variable shock conditions, such as temperature and water, thus reflecting shock atmospheric conditions during freezing and thawing, on the properties of samples produced using 3D printing technology from commonly used materials such as ABS, HIPS, PLA, and ASA. Understanding how different environmental conditions affect the quality, reliability, and durability of 3D prints can help to optimize the printing process and provide valuable information about their application possibilities. Tests related to the strength of the materials, such as static tensile testing, Charpy impact testing, and evaluation of structures, were carried out using a scanning electron microscope (SEM). Changes in chemical properties were measured by performing tests such as FTIR and TGA. Variations in chemical properties were measured by performing tests such as FTIR and TGA. One shock cycle lasting 7 days was sufficient to alter the properties of 3D prints, with the extent of changes depending on the material, as summarized in the test results.
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Affiliation(s)
- Marcin Głowacki
- Faculty of Mechanical Engineering, Bydgoszcz University of Science and Technology, Kaliskiego 7 Street, 85-796 Bydgoszcz, Poland; (P.S.); (A.M.)
| | - Katarzyna Skórczewska
- Faculty of Chemical Technology and Engineering, Bydgoszcz University of Science and Technology, Seminaryjna 3 Street, 85-326 Bydgoszcz, Poland;
| | - Krzysztof Lewandowski
- Faculty of Chemical Technology and Engineering, Bydgoszcz University of Science and Technology, Seminaryjna 3 Street, 85-326 Bydgoszcz, Poland;
| | - Piotr Szewczykowski
- Faculty of Mechanical Engineering, Bydgoszcz University of Science and Technology, Kaliskiego 7 Street, 85-796 Bydgoszcz, Poland; (P.S.); (A.M.)
| | - Adam Mazurkiewicz
- Faculty of Mechanical Engineering, Bydgoszcz University of Science and Technology, Kaliskiego 7 Street, 85-796 Bydgoszcz, Poland; (P.S.); (A.M.)
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Amza CG, Zapciu A, Baciu F, Radu C. Effect of UV-C Radiation on 3D Printed ABS-PC Polymers. Polymers (Basel) 2023; 15:1966. [PMID: 37112113 PMCID: PMC10141134 DOI: 10.3390/polym15081966] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/30/2023] [Revised: 04/13/2023] [Accepted: 04/19/2023] [Indexed: 04/29/2023] Open
Abstract
During the initial stages of the COVID-19 pandemic, healthcare facilities experienced severe shortages of personal protective equipment (PPE) and other medical supplies. Employing 3D printing to rapidly fabricate functional parts and equipment was one of the emergency solutions used to tackle these shortages. Using ultraviolet light in the UV-C band (wavelengths of 200 nm to 280 nm) might prove useful in sterilizing 3D printed parts, enabling their reusability. Most polymers, however, degrade under UV-C radiation, so it becomes necessary to determine what 3D printing materials can withstand the conditions found during medical equipment sterilization with UV-C. This paper analyzes the effect of accelerated aging through prolonged exposure to UV-C on the mechanical properties of parts 3D printed from a polycarbonate and acrylonitrile butadiene styrene polymer (ABS-PC). Samples 3D printed using a material extrusion process (MEX) went through a 24-h UV-C exposure aging cycle and then were tested versus a control group for changes in tensile strength, compressive strength and some selected material creep characteristics. Testing showed minimal mechanical property degradation following the irradiation procedure, with tensile strength being statistically the same for irradiated parts as those in the control group. Irradiated parts showed small losses in stiffness (5.2%) and compressive strength (6.5%). Scanning electron microscopy (SEM) was employed in order to assess if any changes occurred in the material structure.
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Affiliation(s)
- Catalin Gheorghe Amza
- Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania; (A.Z.); (F.B.); (C.R.)
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Małek M, Kluczyński J, Łasica W, Jackowski M, Szachogłuchowicz I, Łuszczek J, Torzewski J, Grzelak K. Performance Properties of Cement-Glass Composite Bricks (CGCB) with Additively Manufactured (AM) Polymeric Scaffolding. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1909. [PMID: 36903023 PMCID: PMC10004152 DOI: 10.3390/ma16051909] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/25/2023] [Revised: 02/14/2023] [Accepted: 02/23/2023] [Indexed: 06/18/2023]
Abstract
This study provides an alternative to traditional masonry materials: a cement-glass composite brick (CGCB), with a printed polyethylene terephthalate glycol (PET-G) internal scaffolding (gyroidal structure). This newly designed building material consists of 86% waste (78% glass waste, and 8% recycled PET-G). It can respond to the construction market's needs and provide a cheaper alternative to traditional materials. Performed tests showed an improvement in thermal properties after the use of an internal grate in the brick matrix, i.e., an increase in thermal conductivity (5%), and a decrease in thermal diffusivity (8%) and specific heat (10%). The obtained anisotropy of the CGCB's mechanical properties was much lower than the non-scaffolded parts, indicating a very positive effect of using this type of scaffolding in CGCB bricks.
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Affiliation(s)
- Marcin Małek
- Institute of Civil Engineering, Faculty of Civil Engineering and Geodesy, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Janusz Kluczyński
- Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Waldemar Łasica
- Institute of Civil Engineering, Faculty of Civil Engineering and Geodesy, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Mateusz Jackowski
- Institute of Civil Engineering, Faculty of Civil Engineering and Geodesy, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Ireneusz Szachogłuchowicz
- Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Jakub Łuszczek
- Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Janusz Torzewski
- Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
| | - Krzysztof Grzelak
- Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
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Głowacki M, Mazurkiewicz A, Słomion M, Skórczewska K. Resistance of 3D-Printed Components, Test Specimens and Products to Work under Environmental Conditions-Review. MATERIALS (BASEL, SWITZERLAND) 2022; 15:6162. [PMID: 36079539 PMCID: PMC9458170 DOI: 10.3390/ma15176162] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/31/2022] [Revised: 08/31/2022] [Accepted: 09/02/2022] [Indexed: 05/27/2023]
Abstract
The development of additive manufacturing methods known as "3D printing" started in the 1980s. In these methods, spatial models are created from a semi-finished product such as a powder, filament or liquid. The model is most often created in layers, which are created from the semi-finished product, which is most often subjected to thermal treatment or using light or ultraviolet rays. The technology of additive manufacturing has both advantages and disadvantages when compared to the traditionally used methods of processing thermoplastic materials, such as, for example, injection or extrusion. The most important advantages are low cost, flexibility and speed of manufacturing of elements with different spatial shapes. From the point of view of the user of the product, the most important disadvantages are the lower mechanical properties and lower resistance to environmental factors that occur during the use of the manufactured products. The purpose of this review is to present current information and a compilation of features in the field of research on the effects of the interactions of different types of environments on the mechanical properties of 3D-manufactured thermoplastic products. Changes in the structure and mechanical properties of the material under the influence of factors such as humidity, salt, temperature, UV rays, gasoline and the environment of the human body are presented. The presented article enables the effects of environmental conditions on common materials used in 3D printing technology to be collated in one place.
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Affiliation(s)
- Marcin Głowacki
- Department of Mechanical Engineering, Bydgoszcz University of Sciences and Technology, Kaliskiego 7 Street, 85-789 Bydgoszcz, Poland
| | - Adam Mazurkiewicz
- Department of Mechanical Engineering, Bydgoszcz University of Sciences and Technology, Kaliskiego 7 Street, 85-789 Bydgoszcz, Poland
| | - Małgorzata Słomion
- Department of Management, Bydgoszcz University of Sciences and Technology, Kaliskiego 7 Street, 85-789 Bydgoszcz, Poland
| | - Katarzyna Skórczewska
- Faculty of Technology and Chemical Engineering, University of Sciences and Technology, Seminaryjna 3, Street, 85-326 Bydgoszcz, Poland
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Cardoso V, Caldas P, Giraldi MTR, Frazão O, Costa J, Santos JL. A ϕ-Shaped Bending-Optical Fiber Sensor for the Measurement of Radial variation in Cylindrical Structures. EPJ WEB OF CONFERENCES 2022. [DOI: 10.1051/epjconf/202226613003] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022] Open
Abstract
This work presents preliminary results of the ϕ -shaped sensor mounted on support designed by additive manufacturing (AM). This sensor is proposed and experimentally demonstrated to measure the radial variation of cylindrical structures. The sensor presents an easy fabrication. The support was developed to work using the principle of leverage. The sensing head is curled between two points so that the dimension associated with the macro bend is changed when there is a radial variation. The results indicate that the proposed sensor structure can monitor radial variation in applications such as pipelines and trees.
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Amza CG, Zapciu A, Baciu F, Vasile MI, Popescu D. Aging of 3D Printed Polymers under Sterilizing UV-C Radiation. Polymers (Basel) 2021; 13:4467. [PMID: 34961017 PMCID: PMC8709156 DOI: 10.3390/polym13244467] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2021] [Revised: 12/12/2021] [Accepted: 12/17/2021] [Indexed: 12/31/2022] Open
Abstract
In the context of the COVID-19 pandemic, shortwave ultraviolet radiation with wavelengths between 200 nm and 280 nm (UV-C) is seeing increased usage in the sterilization of medical equipment, appliances, and spaces due to its antimicrobial effect. During the first weeks of the pandemic, healthcare facilities experienced a shortage of personal protective equipment. This led to hospital technicians, private companies, and even members of the public to resort to 3D printing in order to produce fast, on-demand resources. This paper analyzes the effect of accelerated aging through prolonged exposure to UV-C on mechanical properties of parts 3D printed by material extrusion (MEX) from common polymers, such as polylactic acid (PLA) and polyethylene terephthalate-glycol (PETG). Samples 3D printed from these materials went through a 24-h UV-C exposure aging cycle and were then tested versus a control group for changes in mechanical properties. Both tensile and compressive strength were determined, as well as changes in material creep properties. Prolonged UV-C exposure reduced the mechanical properties of PLA by 6-8% and of PETG by over 30%. These findings are of practical importance for those interested in producing functional MEX parts intended to be sterilized using UV-C. Scanning electron microscopy (SEM) was performed in order to assess any changes in material structure.
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Affiliation(s)
- Catalin Gheorghe Amza
- Department of Quality Engineering and Industrial Technologies, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Aurelian Zapciu
- Department of Robotics and Production Systems, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania; (A.Z.); (D.P.)
| | - Florin Baciu
- Department of Strength Materials, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Mihai Ion Vasile
- Department of Quality Engineering and Industrial Technologies, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Diana Popescu
- Department of Robotics and Production Systems, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania; (A.Z.); (D.P.)
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Accelerated Aging Effect on Mechanical Properties of Common 3D-Printing Polymers. Polymers (Basel) 2021; 13:polym13234132. [PMID: 34883635 PMCID: PMC8659210 DOI: 10.3390/polym13234132] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/01/2021] [Revised: 11/22/2021] [Accepted: 11/23/2021] [Indexed: 12/14/2022] Open
Abstract
In outdoor environments, the action of the Sun through its ultraviolet radiation has a degrading effect on most materials, with polymers being among those affected. In the past few years, 3D printing has seen an increased usage in fabricating parts for functional applications, including parts destined for outdoor use. This paper analyzes the effect of accelerated aging through prolonged exposure to UV-B on the mechanical properties of parts 3D printed from the commonly used polymers polylactic acid (PLA) and polyethylene terephthalate–glycol (PETG). Samples 3D printed from these materials went through a dry 24 h UV-B exposure aging treatment and were then tested against a control group for changes in mechanical properties. Both the tensile and compressive strengths were determined, as well as changes in material creep characteristics. After irradiation, PLA and PETG parts saw significant decreases in both tensile strength (PLA: −5.3%; PETG: −36%) and compression strength (PLA: −6.3%; PETG: −38.3%). Part stiffness did not change significantly following the UV-B exposure and creep behavior was closely connected to the decrease in mechanical properties. A scanning electron microscopy (SEM) fractographic analysis was carried out to better understand the failure mechanism and material structural changes in tensile loaded, accelerated aged parts.
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