Reactivity and Corrosion Behaviors of Ti6Al4V Alloy Implant Biomaterial under Metabolic Perturbation Conditions in Physiological Solutions

Preparation of a novel antibacterial magnesium carbonate coating on a titanium surface and its in vitro biocompatibility

Magnesium-based coatings have attracted great attention in surface modification of titanium implants due to their superior angiogenic and osteogenic properties. However, their biological effects as a carbonate-based constituent remain unrevealed. In this study, magnesium carbonate coatings were prepared on titanium surfaces under hydrothermal conditions and subsequently treated with hydrogen peroxide. Also, their antibacterial activity and in vitro cell biocompatibility were evaluated. The obtained coatings consisted of nanoparticles without cracks and exhibited excellent adhesion to the substrate. X-ray diffraction (XRD) results indicated pure magnesium carbonate coatings formed on the Ti surface after hydrothermal treatment. After hydrogen peroxide treatment, the phase composition of the coatings had no obvious change. Compared to the untreated coatings, the hydrogen peroxide-treated coatings showed increased surface roughness and hydrophilicity. Co-culture with Staphylococcus aureus (S. aureus) demonstrated that the obtained coatings had good antibacterial activity. In vitro cell culture results showed that the hydrogen peroxide-treated coatings enhanced the viability, proliferation, and osteogenic differentiation of bone marrow mesenchymal stem cells (BMSCs). These findings suggest that this MgCO3-based coating exhibits excellent antibacterial performance and osteogenic potential. Based on the above, this study provides a simple method for preparing titanium implants with dual antibacterial and osteogenic capabilities, holding great promise in clinical applications.

Advanced Optimization of Surface Characteristics and Material Removal Rate for Biocompatible Ti6Al4V Using WEDM Process with BBD and NSGA II

Machining titanium alloy (Ti6Al4V) used in orthopedic implants via conventional metal cutting processes is challenging due to excessive cutting forces, low surface integrity, and tool wear. To overcome these difficulties and ensure high-quality products, various industries employ wire electrical discharge machining (WEDM) for precise machining of intricate shapes in titanium alloy. The objective is to make WEDM machining parameters as efficient as possible for machining the biocompatible alloy Ti6Al4Vusing Box-Behnken design (BBD) and nondominated sorting genetic algorithm II (NSGA II). A quadratic mathematical model is created to represent the productivity and the quality factor (MRR and surface roughness) in terms of varying input parameters, such as pulse active (T_on) time, pulse inactive (T_off) time, peak amplitude (A) current, and applied servo (V) voltage. The established regression models and related prediction plots provide a reliable approach for predicting how the process variables affect the two responses, namely, MRR and SR. The effects of four process variables on both the responses were examined, and the findings revealed that the pulse duration and voltage have a major influence on the rate at which material is removed (MRR), whereas the pulse duration influences quality (SR). The tradeoff between MRR and SR, when significant process factors are included, emphasizes the need for a reliable multi-objective optimization method. The intelligent metaheuristic optimization method named nondominated sorting genetic algorithm II (NSGA II) was utilized to provide pareto optimum solutions in order to achieve high material removal rate (MRR) and low surface roughness (SR).

Electrochemical and biological characterization of Ti-Nb-Zr-Si alloy for orthopedic applications

The performance of current biomedical titanium alloys is limited by inflammatory and severe inflammatory conditions after implantation. In this study, a novel Ti-Nb-Zr-Si (TNZS) alloy was developed and compared with commercially pure titanium, and Ti-6Al-4V alloy. Electrochemical parameters of specimens were monitored during 1 h and 12 h immersion in phosphate buffered saline (PBS) as a normal, PBS/hydrogen peroxide (H₂O₂) as an inflammatory, and PBS/H₂O₂/albumin/lactate as a severe inflammatory media. The results showed an effect of the H₂O₂ in inflammatory condition and the synergistic behavior of H₂O₂, albumin, and lactate in severe inflammatory condition towards decreasing the corrosion resistance of titanium biomaterials. Electrochemical tests revealed a superior corrosion resistance of the TNZS in all conditions due to the presence of silicide phases. The developed TNZS was tested for subsequent cell culture investigation to understand its biocompatibility nature. It exhibited favorable cell-materials interactions in vitro compared with Ti-6Al-4V. The results suggest that TNZS alloy might be a competitive biomaterial for orthopedic applications.

Enhancement of Corrosion Resistance Properties of Electrodeposited Ni/nano-TiC Composite Layers

This paper presents novel results on the effects of the dispersion of titanium carbide nanoparticles (50 nm mean diameter) into a nickel-plating electrolyte on the corrosion behavior of the nanocomposite layers obtained. The Ni/nano-TiC layers are compared with pure nickel layers obtained at the same electrodeposition parameters with 60 mA·cm−2 current density and 10 min deposition time. The comparative corrosion performances are investigated using a three-electrode electrochemical cell in a solution (mixed boric acid with lithium hydroxide), which simulates the primary water circuit of pressurized water reactors (PWRs). Open circuit potential measurement and electrochemical impedance spectroscopy were employed as the electrochemical methods, using an electrochemical workstation connected to an electrochemical cell, as well as a PC with software to drive the experimental work. The results clearly revealed enhanced corrosion properties for the Ni/nano-TiC hybrid layers as compared to the pure Ni layers. The significantly improved corrosion behavior can be attributed to the TiC nanoparticles embedded into the Ni matrix, which have the effect of insulating centers at the composite layer/corrosive solution interface.