Evaluation of Eco-Efficient Concretes Produced with Fly Ash and Uncarbonated Recycled Aggregates

Durable Structural Recycled Concrete for Different Exposure Environments

In this work, the influence of limited percentages of coarse (CRCA) and fine (FRCA) recycled concrete aggregates (Type A recycled aggregates) on the durability properties of structural concrete was analyzed. Concretes were designed using 50% and 60% CRCA with simultaneous additions of 0%, 10%, and 20% FRCA and different types of cement (CEM II/AL 42.5 R, CEM II/AS 42.5 N/SRC, and CEM III/B 42.5 N-LH/SR). Recycled aggregate concrete (RAC) and natural aggregate concrete (NAC) mixtures were produced with similar compressive strength using effective water-cement ratios of 0.47 and 0.5. The drying shrinkage values and durability properties were determined, and they included the chloride permeability, chloride penetration depth, and accelerated and natural carbonation rates. The findings revealed that RAC produced using CEM III/B, which included the mixture produced with 60% coarse RCA and 20% fine RCA, achieved low chloride ion penetrability (up to 850 Coulombs) and exhibited the lowest chloride diffusion coefficient, approximately 7 × 10-13. Additionally, the RAC-C60-F20 concretes made with CEM II/AS proved suitable for the XC3 and XC4 exposure environments, guaranteeing a lifespan of 50 and 100 years based on the natural carbonation rate. In addition, the RAC-C60-F20 concrete made with CEM II/AL cement exhibited an adequate natural carbonation rate for XC4 environments, which was between 1.6 and 2.4 units higher than the accelerated carbonation rate. This work validates the use of RAC in XC environments (corrosion induced by carbonation) and XS1 environments (corrosion caused by chlorides from seawater).

Influence of the Mix Proportion and Aggregate Features on the Performance of Eco-Efficient Fine Recycled Concrete Aggregate Mixtures

Most of the previous research on recycled concrete aggregates (RCA) has focused on coarse RCA (CRCA), while much less has been accomplished on the use of fine RCA particles (FRCA). Furthermore, most RCA research disregards its unique microstructure, and thus the inferior performance of concrete incorporating RCA is often reported in the fresh and hardened states. To improve the overall behaviour of RCA concrete advanced mix design techniques such as equivalent volume (EV) or particle packing models (PPMs) may be used. However, the efficiency of these procedures to proportion eco-efficient FRCA concrete still requires further investigation. This work evaluates the overall fresh (i.e., slump and rheological characterization) and hardened states (i.e., non-destructive tests, compressive strength and microscopy) performance of sustainable FRCA mixtures proportioned through distinct techniques (i.e., direct replacement, EV and PPMs) and incorporating different types of aggregates (i.e., natural and manufactured sand) and manufacturing processes (i.e., crusher fines and fully ground). Results demonstrate that the aggregate type and crushing process may influence the FRCA particles’ features. Yet, the use of advanced mix design techniques, particularly PPMs, may provide FRCA mixes with quite suitable performance in the fresh (i.e., 49% lower yield stress) and hardened states (i.e., 53% higher compressive strength) along with a low carbon footprint.