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Friuli V, Maggi L, Bruni G, Caso F, Bini M. Hydroxyapatite Nanorods Based Drug Delivery Systems for Bumetanide and Meloxicam, Poorly Water Soluble Active Principles. NANOMATERIALS (BASEL, SWITZERLAND) 2024; 14:113. [PMID: 38202568 PMCID: PMC10780568 DOI: 10.3390/nano14010113] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/16/2023] [Revised: 12/21/2023] [Accepted: 12/22/2023] [Indexed: 01/12/2024]
Abstract
Poorly water-soluble drugs represent a challenge for the pharmaceutical industry because it is necessary to find properly tuned and efficient systems for their release. In this framework, organic-inorganic hybrid systems could represent a promising strategy. A largely diffused inorganic host is hydroxyapatite (HAP, Ca10(PO4)6(OH)2), which is easily synthesized with different external forms and can adsorb different kinds of molecules, thereby allowing rapid drug release. Hybrid nanocomposites of HAP nanorods, obtained through hydrothermal synthesis, were prepared with two model pharmaceutical molecules characterized by low and pH-dependent solubility: meloxicam, a non-steroidal anti-inflammatory drug, and bumetanide, a diuretic drug. Both hybrids were physically and chemically characterized through the combined use of X-ray powder diffraction, scanning electron microscopy with energy-dispersive spectroscopy, differential scanning calorimetry, and infrared spectroscopy measurements. Then, their dissolution profiles and hydrophilicity (contact angles) in different media as well as their solubility were determined and compared to the pure drugs. This hybrid system seems particularly suitable as a drug carrier for bumetanide, as it shows higher drug loading and good dissolution profiles, while is less suitable for meloxicam, an acid molecule.
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Affiliation(s)
- Valeria Friuli
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy;
| | - Lauretta Maggi
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy;
| | - Giovanna Bruni
- Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy; (G.B.); (F.C.); (M.B.)
- CSGI—Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
| | - Francesca Caso
- Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy; (G.B.); (F.C.); (M.B.)
| | - Marcella Bini
- Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy; (G.B.); (F.C.); (M.B.)
- CSGI—Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
- National Reference Centre for Electrochemical Energy Storage (GISEL)—INSTM, Via G. Giusti 9, 50121 Firenze, Italy
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Kuo CC, Tasi QZ, Huang SH, Tseng SF. Enhancing Surface Temperature Uniformity in a Liquid Silicone Rubber Injection Mold with Conformal Heating Channels. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5739. [PMID: 37687431 PMCID: PMC10488942 DOI: 10.3390/ma16175739] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/22/2023] [Revised: 08/06/2023] [Accepted: 08/07/2023] [Indexed: 09/10/2023]
Abstract
To enhance the productivity and quality of optical-grade liquid silicone rubber (LSR) and an optical convex lens simultaneously, uniform vulcanization of the molding material is required. However, little has been reported on the uniform vulcanization of LSR in the heated cavity. This paper presents a conformal heating channel to enhance the temperature uniformity of the mold surface in the LSR injection molding. The curing rate of an optical convex lens was numerically investigated using Moldex3D molding simulation software. Two different sets of soft tooling inserts, injection mold inserts with conventional and conformal heating channels, were fabricated to validate the simulation results. The mold surface temperature uniformity was investigated by both numerical simulation and experiment. In particular, both a thermal camera and thermocouples were employed to measure the mold surface temperature after LSR injecting molding. It was found that the uniformity of the mold surface for LSR injection mold with the conformal heating channel was better. The average temperature of the mold surface could be predicted by the heating oil temperature according to the proposed prediction equation. The experimental results showed that the trend of the average temperature of five sensor modes was consistent with the simulation results. The error rate of the simulation results was about 8.31% based on the experimental result for the LSR injection mold with the conformal heating channel.
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Affiliation(s)
- Chil-Chyuan Kuo
- Department of Mechanical Engineering, Ming Chi University of Technology, New Taipei City 24301, Taiwan
- Research Center for Intelligent Medical Devices, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 24301, Taiwan
- Department of Mechanical Engineering, Chang Gung University, No. 259, Wenhua 1st Road, Guishan District, Taoyuan City 33302, Taiwan
- Center for Reliability Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 24301, Taiwan
| | - Qing-Zhou Tasi
- Department of Mechanical Engineering, Ming Chi University of Technology, New Taipei City 24301, Taiwan
| | - Song-Hua Huang
- Li-Yin Technology Co., Ltd., No. 37, Lane 151, Section 1, Zhongxing Road, Wugu District, New Taipei City 24101, Taiwan
| | - Shih-Feng Tseng
- Department of Mechanical Engineering, National Taipei University of Technology, No. 1, Section 3, Zhongxiao E. Road, Da’an District, Taipei City 106344, Taiwan
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Kuo CC, Tasi QZ, Hunag SH, Tseng SF. Development of an Injection Mold with High Energy Efficiency of Vulcanization for Liquid Silicone Rubber Injection Molding of the Fisheye Optical Lens. Polymers (Basel) 2023; 15:2869. [PMID: 37447514 DOI: 10.3390/polym15132869] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2023] [Revised: 06/16/2023] [Accepted: 06/28/2023] [Indexed: 07/15/2023] Open
Abstract
Liquid silicone rubber (LSR) techniques are experiencing exponential growth, particularly in the field of high technology due to the low-temperature flexibility, superior heat stability, chemical resistance, and aging resistance of LSR components. Enhancing the curing rate of LSR parts in liquid silicone rubber injection molding is an important research topic. In this study, an injection mold with high energy efficiency of vulcanization for the liquid silicone rubber injection molding of a fisheye lens was developed and implemented. The LSR injection mold has a conformal heating channel (CHC) and conformal cooling channel (CCC) simultaneously. The function of CHC is to enhance the curing rate of a fisheye lens in the LSR injection molding to meet the requirements of sustainable manufacturing. The curing rates of a fisheye lens were numerically examined using the Moldex3D molding simulation software. It was found that the curing rate of the fisheye optical lens cured by injection mold with CHC was better than that of the injection mold with a conventional heating channel. The curing efficiency could be increased by about 19.12% when the heating oil temperature of 180 °C was used to cure the fisheye optical lens. The simulation results showed that the equation y = -0.0026x3 + 1.3483x2 - 232.11x + 13,770 was the most suitable equation for predicting the curing time (y) through the heating oil temperature (x). It was found that the trend of the experimental results was consistent with the simulation results. In addition, the equation y = -0.0656x2 + 1.5827x - 0.894 with the correlation coefficient of 0.9974 was the most suitable equation for predicting the volumetric shrinkage of the fisheye optical lens (y) through the heating oil temperature (x). The volume shrinkage of the fisheye optical lens cured by injection mold with CHC was very similar to that of the injection mold with a conventional heating channel. The maximum volume shrinkage of the fisheye optical lens cured at 180 °C was about 8.5%.
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Affiliation(s)
- Chil-Chyuan Kuo
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 24301, Taiwan
- Research Center for Intelligent Medical Devices, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 24301, Taiwan
- Department of Mechanical Engineering, Chang Gung University, No. 259, Wenhua 1st Rd., Guishan Dist., Taoyuan City 33323, Taiwan
| | - Qing-Zhou Tasi
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 24301, Taiwan
| | - Song-Hua Hunag
- Li-Yin Technology Co., Ltd., No. 37, Lane 151, Section 1, Zhongxing Road, Wugu District, New Taipei City 24301, Taiwan
| | - Shih-Feng Tseng
- Department of Mechanical Engineering, National Taipei University of Technology, No. 1, Sec. 3, Zhongxiao E. Rd., Da'an Dist., Taipei City 106344, Taiwan
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Gargallo-Albiol J. How to Enhance Dental Implant Therapies and Definitive Restoration Outcomes to Reduce Complications and Improve Patient Well-Being. MATERIALS (BASEL, SWITZERLAND) 2023; 16:ma16103730. [PMID: 37241357 DOI: 10.3390/ma16103730] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/24/2023] [Accepted: 05/09/2023] [Indexed: 05/28/2023]
Abstract
Dental implants have changed modern dentistry, providing a long-term, effective solution for tooth loss [...].
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Affiliation(s)
- Jordi Gargallo-Albiol
- Oral and Maxillofacial Surgery Department, UIC Barcelona-Universitat Internacional de Catalunya, 08195 Barcelona, Spain
- Periodontics and Oral Medicine Department, School of Dentistry, University of Michigan, Ann-Arbor, MI 48109, USA
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Maggi L, Friuli V, Bruni G, Rinaldi A, Bini M. Hybrid Nanocomposites of Tenoxicam: Layered Double Hydroxides (LDHs) vs. Hydroxyapatite (HAP) Inorganic Carriers. Molecules 2023; 28:molecules28104035. [PMID: 37241774 DOI: 10.3390/molecules28104035] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 05/02/2023] [Accepted: 05/09/2023] [Indexed: 05/28/2023] Open
Abstract
The search for effective systems to facilitate the release of poorly bioavailable drugs is a forefront topic for the pharmaceutical market. Materials constituted by inorganic matrices and drugs represent one of the latest research strategies in the development of new drug alternatives. Our aim was to obtain hybrid nanocomposites of Tenoxicam, an insoluble nonsteroidal anti-inflammatory drug, with both layered double hydroxides (LDHs) and hydroxyapatite (HAP). The physicochemical characterization on the base of X-ray powder diffraction, SEM/EDS, DSC and FT-IR measurements was useful to verify the possible hybrids formation. In both cases, the hybrids formed, but it seemed that the drug intercalation in LDH was low and, in fact, the hybrid was not effective in improving the pharmacokinetic properties of the drug alone. On the contrary, the HAP-Tenoxicam hybrid, compared to the drug alone and to a simple physical mixture, showed an excellent improvement in wettability and solubility and a very significant increase in the release rate in all the tested biorelevant fluids. It delivers the entire daily dose of 20 mg in about 10 min.
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Affiliation(s)
- Lauretta Maggi
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy
| | - Valeria Friuli
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy
| | - Giovanna Bruni
- Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
- CSGI, Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
| | - Alessia Rinaldi
- Nanocarbon Laboratory, Department of Mathematical, Physics and Informatics Sciences, University of Parma, Parco Area delle Scienze 7/A, 43124 Parma, Italy
| | - Marcella Bini
- Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
- CSGI, Department of Chemistry, University of Pavia, Viale Taramelli 16, 27100 Pavia, Italy
- National Reference Centre for Electrochemical Energy Storage (GISEL)-INSTM, Via G. Giusti 9, 50121 Firenze, Italy
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Bourdon L, Attik N, Belkessam L, Chevalier C, Bousige C, Brioude A, Salles V. Direct-Writing Electrospun Functionalized Scaffolds for Periodontal Regeneration: In Vitro Studies. J Funct Biomater 2023; 14:jfb14050263. [PMID: 37233373 DOI: 10.3390/jfb14050263] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2023] [Revised: 05/04/2023] [Accepted: 05/06/2023] [Indexed: 05/27/2023] Open
Abstract
Multiphasic scaffolds that combine different architectural, physical, and biological properties are the best option for the regeneration of complex tissues such as the periodontium. Current developed scaffolds generally lack architectural accuracy and rely on multistep manufacturing, which is difficult to implement for clinical applications. In this context, direct-writing electrospinning (DWE) represents a promising and rapid technique for developing thin 3D scaffolds with controlled architecture. The current study aimed to elaborate a biphasic scaffold using DWE based on two polycaprolactone solutions with interesting properties for bone and cement regeneration. One of the two scaffold parts contained hydroxyapatite nanoparticles (HAP) and the other contained the cementum protein 1 (CEMP1). After morphological characterizations, the elaborated scaffolds were assessed regarding periodontal ligament (PDL) cells in terms of cell proliferation, colonization, and mineralization ability. The results demonstrated that both HAP- and CEMP1-functionalized scaffolds were colonized by PDL cells and enhanced mineralization ability compared to unfunctionalized scaffolds, as revealed by alizarin red staining and OPN protein fluorescent expression. Taken together, the current data highlighted the potential of functional and organized scaffolds to stimulate bone and cementum regeneration. Moreover, DWE could be used to develop smart scaffolds with the ability to spatially control cellular orientation with suitable cellular activity at the micrometer scale, thereby enhancing periodontal and other complex tissue regeneration.
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Affiliation(s)
- Laura Bourdon
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
| | - Nina Attik
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
- Faculté d'Odontologie, Université Lyon 1, 11 Rue Guillaume Paradin, 69008 Lyon, France
| | - Liza Belkessam
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
- Faculté d'Odontologie, Université Lyon 1, 11 Rue Guillaume Paradin, 69008 Lyon, France
| | - Charlène Chevalier
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
- Faculté d'Odontologie, Université Lyon 1, 11 Rue Guillaume Paradin, 69008 Lyon, France
| | - Colin Bousige
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
| | - Arnaud Brioude
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
| | - Vincent Salles
- Laboratoire des Multimatériaux et Interfaces, UMR 5615, CNRS, Université Claude Bernard Lyon 1, Bâtiment Chevreul, 6 Rue Victor Grignard, 69622 Villeurbanne, France
- LIMMS, CNRS-IIS UMI 2820, The University of Tokyo, Tokyo 153-8505, Japan
- Institute of Industrial Science, The University of Tokyo, Tokyo 153-8505, Japan
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Bie H, Chen H, Shan L, Tan CY, Al-Furjan MSH, Ramesh S, Gong Y, Liu YF, Zhou RG, Yang W, Wang H. 3D Printing and Performance Study of Porous Artificial Bone Based on HA-ZrO 2-PVA Composites. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1107. [PMID: 36770115 PMCID: PMC9919799 DOI: 10.3390/ma16031107] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/25/2022] [Revised: 01/10/2023] [Accepted: 01/13/2023] [Indexed: 06/18/2023]
Abstract
An ideal artificial bone implant should have similar mechanical properties and biocompatibility to natural bone, as well as an internal structure that facilitates stomatal penetration. In this work, 3D printing was used to fabricate and investigate artificial bone composites based on HA-ZrO2-PVA. The composites were proportionally configured using zirconia (ZrO2), hydroxyapatite (HA) and polyvinyl alcohol (PVA), where the ZrO2 played a toughening role and PVA solution served as a binder. In order to obtain the optimal 3D printing process parameters for the composites, a theoretical model of the extrusion process of the composites was first established, followed by the optimization of various parameters including the spray head internal diameter, extrusion pressure, extrusion speed, and extrusion line width. The results showed that, at the optimum parameters of a spray head diameter of 0.2 mm, extrusion pressure values ranging from 1-3 bar, a line spacing of 0.8-1.5 mm, and a spray head displacement range of 8-10 mm/s, a better structure of biological bone scaffolds could be obtained. The mechanical tests performed on the scaffolds showed that the elastic modulus of the artificial bone scaffolds reached about 174 MPa, which fulfilled the biomechanical requirements of human bone. According to scanning electron microscope observation of the scaffold sample, the porosity of the scaffold sample was close to 65%, which can well promote the growth of chondrocytes and angiogenesis. In addition, c5.18 chondrocytes were used to verify the biocompatibility of the composite materials, and the cell proliferation was increased by 100% when compared with that of the control group. The results showed that the composite has good biocompatibility.
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Affiliation(s)
- Hongling Bie
- Artificial Intelligence Applications College, Shanghai Urban Construction Vocational College, Shanghai 201415, China
| | - Honghao Chen
- School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Lijun Shan
- Center of Advanced Manufacturing and Material Processing, Department of Mechanical Engineering, Faculty of Engineering, Universiti Malaya, Kuala Lumpur 50603, Malaysia
| | - C. Y. Tan
- Center of Advanced Manufacturing and Material Processing, Department of Mechanical Engineering, Faculty of Engineering, Universiti Malaya, Kuala Lumpur 50603, Malaysia
| | - M. S. H. Al-Furjan
- State Key Laboratory of Mechanics and Control of Mechanical Structures, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
- Collaborative Innovation Center of High-End Laser Manufacturing Equipment (National “2011 Plan”), Zhejiang University of Technology, Hangzhou 310023, China
| | - S. Ramesh
- Center of Advanced Manufacturing and Material Processing, Department of Mechanical Engineering, Faculty of Engineering, Universiti Malaya, Kuala Lumpur 50603, Malaysia
| | - Youping Gong
- School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
| | - Y. F. Liu
- Collaborative Innovation Center of High-End Laser Manufacturing Equipment (National “2011 Plan”), Zhejiang University of Technology, Hangzhou 310023, China
- Key Laboratory of E&M, Zhejiang University of Technology, Ministry of Education & Zhejiang Province, Hangzhou 310023, China
| | - R. G. Zhou
- School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
- Wenzhou Institute of Hangzhou Dianzi University, 3-4/F, Building B, Zhejiang Yungu, Nanyang Avenue, Yaoxi Street, Hangzhou 325038, China
| | - Weibo Yang
- Zhejiang Guanlin Machinery Limited Company, Huzhou 313300, China
| | - Honghua Wang
- Zhejiang Guanlin Machinery Limited Company, Huzhou 313300, China
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Tithito T, Sillapaprayoon S, Pimtong W, Thongbunchoo J, Charoenphandhu N, Krishnamra N, Lert-itthiporn A, Maneeprakorn W, Pon-On W. Development of Biomaterials Based on Biomimetic Trace Elements Co-Doped Hydroxyapatite: Physical, In Vitro Osteoblast-like Cell Growth and In Vivo Cytotoxicity in Zebrafish Studies. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:255. [PMID: 36678008 PMCID: PMC9866680 DOI: 10.3390/nano13020255] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/30/2022] [Revised: 12/21/2022] [Accepted: 12/28/2022] [Indexed: 06/17/2023]
Abstract
Synthesized hydroxyapatite (sHA)-calcium phosphate (CaP) based biomaterials play a vital role and have been widely used in the process of bone regeneration for bone defect repair, due to their similarities to the inorganic components of human bones. However, for bone tissue engineering purpose, the composite components, physical and biological properties, efficacy and safety of sHA still need further improvements. In this work, we synthesized inhomogeneous hydroxyapatite based on biomimetic trace elements (Mg, Fe, Zn, Mn, Cu, Ni, Mo, Sr, Co, BO33-, and CO32-) co-doped into HA (THA) (Ca10-δMδ(PO4)5.5(CO3)0.5(OH)2, M = trace elements) via co-precipitation from an ionic solution. The physical properties, their bioactivities using in vitro osteoblast cells, and in vivo cytotoxicity using zebrafish were studied. By introducing biomimetic trace elements, the as-prepared THA samples showed nanorod (needle-like) structures, having a positively charged surface (6.49 meV), and showing paramagnetic behavior. The bioactivity studies demonstrated that the THA substrate can induce apatite particles to cover its surface and be in contact with surrounding simulated body fluid (SBF). In vitro biological assays revealed that the osteoblast-like UMR-106 cells were well-attached with growth and proliferation on the substrate's surface. Upon differentiation, enhanced ALP (alkaline phosphatase) activity was observed for bone cells on the surface of the THA compared with that on the control substrates (sHA). The in vivo performance in embryonic zebrafish studies showed that the synthesized THA particles are nontoxic based on the measurements of essential parameters such as survivability, hatching rate, and the morphology of the embryo. The mechanism of the ions release profile using digital conductivity measurement revealed that sustained controlled release was successfully achieved. These preliminary results indicated that the synthesized THA could be a promising material for potential practical applications in bone tissue engineering.
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Affiliation(s)
- Tanatsaparn Tithito
- Department of Physics, Faculty of Science, Kasetsart University, Bangkok 10900, Thailand
| | - Siwapech Sillapaprayoon
- Nano Environmental and Health Safety Research Team, National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency (NSTDA), Khlong Luang 12120, Thailand
| | - Wittaya Pimtong
- Nano Environmental and Health Safety Research Team, National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency (NSTDA), Khlong Luang 12120, Thailand
| | - Jirawan Thongbunchoo
- Center of Calcium and Bone Research (COCAB), Faculty of Science, Mahidol University, Bangkok 10400, Thailand
- Department of Physiology, Faculty of Science, Mahidol University, Bangkok 10400, Thailand
| | - Narattaphol Charoenphandhu
- Center of Calcium and Bone Research (COCAB), Faculty of Science, Mahidol University, Bangkok 10400, Thailand
- Department of Physiology, Faculty of Science, Mahidol University, Bangkok 10400, Thailand
- Institute of Molecular Biosciences, Mahidol University, Salaya 73170, Thailand
- The Academy of Science, The Royal Society of Thailand, Dusit, Bangkok 10300, Thailand
| | - Nateetip Krishnamra
- Center of Calcium and Bone Research (COCAB), Faculty of Science, Mahidol University, Bangkok 10400, Thailand
- Department of Physiology, Faculty of Science, Mahidol University, Bangkok 10400, Thailand
| | - Aurachat Lert-itthiporn
- Responsive Nanomaterials Research Team, National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency (NSTDA), Khlong Luang 12120, Thailand
| | - Weerakanya Maneeprakorn
- Responsive Nanomaterials Research Team, National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency (NSTDA), Khlong Luang 12120, Thailand
| | - Weeraphat Pon-On
- Department of Physics, Faculty of Science, Kasetsart University, Bangkok 10900, Thailand
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9
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Development of an Epoxy-Based Rapid Tool with Low Vulcanization Energy Consumption Channels for Liquid Silicone Rubber Injection Molding. Polymers (Basel) 2022; 14:polym14214534. [PMID: 36365527 PMCID: PMC9658025 DOI: 10.3390/polym14214534] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/28/2022] [Revised: 10/21/2022] [Accepted: 10/24/2022] [Indexed: 11/29/2022] Open
Abstract
Liquid silicone rubber (LSR) parts have some distinct characteristics such as superior heat stability, low-temperature flexibility, aging resistance, and chemical resistance. From an industrial standpoint, the uniform vulcanization temperature of LSR is an important research point. However, the uniformity of the vulcanization temperature of LSR has been limited since the layout of the cartridge heater incorporated in the conventional steel mold does not follow the profile of the mold cavity. Metal additive manufacturing can be used to make LSR injection molds with conformal heating channels and conformal cooling channels simultaneously. However, this method is not suitable for a mold required to develop a new LSR product. In this study, a cost-effective approach was proposed to manufacture an LSR injection mold for the pilot run of a new optical lens. A rapid tool with low vulcanization energy consumption channels was proposed, which was incorporated with both a conformal heating channel (CHC) and conformal cooling channel (CCC) simultaneously. The function of the CHC was to vulcanize the LSR in the cavity uniformly, resulting in a shorter cycle time. The function of the CCC was to keep the LSR in a liquid state for reducing runner waste. It was found that the equation of y = −0.006x3 + 1.2114x2 − 83.221x + 1998.2 with the correlation coefficient of 0.9883 seemed to be an optimum trend equation for predicting the solidification time of a convex lens (y) using the vulcanizing hot water temperature (x). Additionally, the equation of y = −0.002x3 + 0.1329x2 − 1.0857x + 25.4 with the correlation coefficient of 0.9997 seemed to be an optimum prediction equation for the solidification time of a convex lens (y) using the LSR weight (x) since it had the highest correlation coefficient. The solidification time of a convex lens could be reduced by about 28% when a vulcanizing hot water temperature of 70 °C was used in the LSR injection mold with CHC.
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