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Surdo S, Barillaro G. Voltage- and Metal-assisted Chemical Etching of Micro and Nano Structures in Silicon: A Comprehensive Review. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2400499. [PMID: 38644330 DOI: 10.1002/smll.202400499] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/22/2024] [Revised: 03/12/2024] [Indexed: 04/23/2024]
Abstract
Sculpting silicon at the micro and nano scales has been game-changing to mold bulk silicon properties and expand, in turn, applications of silicon beyond electronics, namely, in photonics, sensing, medicine, and mechanics, to cite a few. Voltage- and metal-assisted chemical etching (ECE and MaCE, respectively) of silicon in acidic electrolytes have emerged over other micro and nanostructuring technologies thanks to their unique etching features. ECE and MaCE have enabled the fabrication of novel structures and devices not achievable otherwise, complementing those feasible with the deep reactive ion etching (DRIE) technology, the gold standard in silicon machining. Here, a comprehensive review of ECE and MaCE for silicon micro and nano machining is provided. The chemistry and physics ruling the dissolution of silicon are dissected and similarities and differences between ECE and MaCE are discussed showing that they are the two sides of the same coin. The processes governing the anisotropic etching of designed silicon micro and nanostructures are analyzed, and the modulation of etching profile over depth is discussed. The preparation of micro- and nanostructures with tailored optical, mechanical, and thermo(electrical) properties is then addressed, and their applications in photonics, (bio)sensing, (nano)medicine, and micromechanical systems are surveyed. Eventually, ECE and MaCE are benchmarked against DRIE, and future perspectives are highlighted.
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Affiliation(s)
- Salvatore Surdo
- Dipartimento di Ingegneria dell'Informazione, Università di Pisa, via G. Caruso 16, Pisa, 56122, Italy
| | - Giuseppe Barillaro
- Dipartimento di Ingegneria dell'Informazione, Università di Pisa, via G. Caruso 16, Pisa, 56122, Italy
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Tsai MT, Lee YC, Lin YM, Hsiao VKS, Chu CC. Exploring the Influence of Solvents on Electrochemically Etched Porous Silicon Based on Photoluminescence and Surface Morphology Analysis. MATERIALS (BASEL, SWITZERLAND) 2024; 17:989. [PMID: 38473462 DOI: 10.3390/ma17050989] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2024] [Revised: 02/13/2024] [Accepted: 02/18/2024] [Indexed: 03/14/2024]
Abstract
Porous silicon (PSi) has promising applications in optoelectronic devices due to its efficient photoluminescence (PL). This study systematically investigates the effects of various organic solvents and their concentrations during electrochemical etching on the resulting PL and surface morphology of PSi. Ethanol, n-butanol, ethylene glycol (EG) and N,N-dimethylformamide (DMF) were employed as solvents in hydrofluoric acid (HF)-based silicon etching. The PL peak position exhibited progressive blue-shifting with increasing ethanol and EG concentrations, accompanied by reductions in the secondary peak intensity and emission linewidth. Comparatively, changes in n-butanol concentration only slightly impacted the main PL peak position. Additionally, distinct morphological transitions were observed for different solvents, with ethanol and n-butanol facilitating uniform single-layer porous structures at higher concentrations in contrast to the excessive etching caused by EG and DMF resulting in PL quenching. These results highlight the complex interdependencies between solvent parameters such as polarity, volatility and viscosity in modulating PSi properties through their influence on surface wetting, diffusion and etching kinetics. The findings provide meaningful guidelines for selecting suitable solvent conditions to tune PSi characteristics for optimized device performance.
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Affiliation(s)
- Meng-Ting Tsai
- Department of Medical Applied Chemistry, Chung Shan Medical University, Taichung 40201, Taiwan
| | - Yi-Chen Lee
- Department of Applied Materials and Optoelectronic Engineering, National Chi Nan University, Nantou 54561, Taiwan
| | - Yung-Mei Lin
- Department of Applied Materials and Optoelectronic Engineering, National Chi Nan University, Nantou 54561, Taiwan
| | - Vincent K S Hsiao
- Department of Applied Materials and Optoelectronic Engineering, National Chi Nan University, Nantou 54561, Taiwan
| | - Chih-Chien Chu
- Department of Medical Applied Chemistry, Chung Shan Medical University, Taichung 40201, Taiwan
- Department of Medical Education, Chung Shan Medical University Hospital, Taichung 40201, Taiwan
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Pinto MR, Costa GF, Machado EG, Nagao R. Self‐Organization in Electrochemical Synthesis as a Methodology towards New Materials. ChemElectroChem 2020. [DOI: 10.1002/celc.202000065] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Maria R. Pinto
- Institute of ChemistryUniversity of Campinas CEP 13083-970 Campinas, SP Brazil
| | - Gabriel F. Costa
- Institute of ChemistryUniversity of Campinas CEP 13083-970 Campinas, SP Brazil
| | - Eduardo G. Machado
- Institute of ChemistryUniversity of Campinas CEP 13083-970 Campinas, SP Brazil
- Center for Innovation on New EnergiesUniversity of Campinas CEP 13083-841 Campinas, SP Brazil
| | - Raphael Nagao
- Institute of ChemistryUniversity of Campinas CEP 13083-970 Campinas, SP Brazil
- Center for Innovation on New EnergiesUniversity of Campinas CEP 13083-841 Campinas, SP Brazil
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Gold-capped silicon for ultrasensitive SERS-biosensing: Towards human biofluids analysis. MATERIALS SCIENCE & ENGINEERING. C, MATERIALS FOR BIOLOGICAL APPLICATIONS 2018. [DOI: 10.1016/j.msec.2017.11.029] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Kim HJ, Park J, Ye BU, Yoo CJ, Lee JL, Ryu SW, Lee H, Choi KJ, Baik JM. Parallel Aligned Mesopore Arrays in Pyramidal-Shaped Gallium Nitride and Their Photocatalytic Applications. ACS APPLIED MATERIALS & INTERFACES 2016; 8:18201-18207. [PMID: 27347685 DOI: 10.1021/acsami.6b05500] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
Parallel aligned mesopore arrays in pyramidal-shaped GaN are fabricated by using an electrochemical anodic etching technique, followed by inductively coupled plasma etching assisted by SiO2 nanosphere lithography, and used as a promising photoelectrode for solar water oxidation. The parallel alignment of the pores of several tens of micrometers scale in length is achieved by the low applied voltage and prepattern guided anodization. The dry etching of single-layer SiO2 nanosphere-coated GaN produces a pyramidal shape of the GaN, making the pores open at both sides and shortening the escape path of evolved gas bubbles produced inside pores during the water oxidation. The absorption spectra show that the light absorption in the UV range is ∼93% and that there is a red shift in the absorption edge by 30 nm, compared with the flat GaN. It also shows a remarkable enhancement in the photocurrent density by 5.3 times, compared with flat GaN. Further enhancement (∼40%) by the deposition of Ni was observed due to the generation of an electric field, which increases the charge separation ratio.
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Affiliation(s)
- Hee Jun Kim
- School of Materials Science and Engineering, KIST-UNIST-Ulsan Center for Convergent Materials, Ulsan National Institute of Science and Technology , Ulsan, Republic of Korea
| | - Joonmo Park
- School of Materials Science and Engineering, KIST-UNIST-Ulsan Center for Convergent Materials, Ulsan National Institute of Science and Technology , Ulsan, Republic of Korea
| | - Byeong Uk Ye
- School of Materials Science and Engineering, KIST-UNIST-Ulsan Center for Convergent Materials, Ulsan National Institute of Science and Technology , Ulsan, Republic of Korea
| | - Chul Jong Yoo
- Department of Materials Science and Engineering Division of Advanced Materials Science, Pohang University of Science and Technology , San 31 Hyoja-Dong, Pohang 790-784, Republic of Korea
| | - Jong-Lam Lee
- Department of Materials Science and Engineering Division of Advanced Materials Science, Pohang University of Science and Technology , San 31 Hyoja-Dong, Pohang 790-784, Republic of Korea
| | - Sang-Wan Ryu
- Department of Physics, Chonnam National University , Gwangju 500-757, Republic of Korea
| | - Heon Lee
- Department of Materials Science and Engineering, Korea University , Anam-dong 5-ga, Seongbuk-gu, Seoul 136-713, Republic of Korea
| | - Kyoung Jin Choi
- School of Materials Science and Engineering, KIST-UNIST-Ulsan Center for Convergent Materials, Ulsan National Institute of Science and Technology , Ulsan, Republic of Korea
| | - Jeong Min Baik
- School of Materials Science and Engineering, KIST-UNIST-Ulsan Center for Convergent Materials, Ulsan National Institute of Science and Technology , Ulsan, Republic of Korea
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Fukami K, Urata T, Krischer K, Nishi N, Sakka T, Kitada A, Murase K. Spontaneous Formation of Microgroove Arrays on the Surface of p-Type Porous Silicon Induced by a Turing Instability in Electrochemical Dissolution. Chemphyschem 2015; 16:1613-8. [DOI: 10.1002/cphc.201500037] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/15/2015] [Indexed: 11/09/2022]
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Quiroga-González E, Carstensen J, Glynn C, O'Dwyer C, Föll H. Pore size modulation in electrochemically etched macroporous p-type silicon monitored by FFT impedance spectroscopy and Raman scattering. Phys Chem Chem Phys 2014; 16:255-63. [DOI: 10.1039/c3cp53600a] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
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Wang F, Xie Z, Liu CY. Mechanically strong and highly luminescent macroporous monolith by crosslinking of carbon nanodots. NEW J CHEM 2014. [DOI: 10.1039/c3nj01369c] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Wang K, Liu G, Hoivik N, Johannessen E, Jakobsen H. Electrochemical engineering of hollow nanoarchitectures: pulse/step anodization (Si, Al, Ti) and their applications. Chem Soc Rev 2013; 43:1476-500. [PMID: 24292021 DOI: 10.1039/c3cs60150a] [Citation(s) in RCA: 100] [Impact Index Per Article: 9.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Hollow nanoarchitectured materials with straight channels play a crucial role in the fields of renewable energy, environment and biotechnology due to their one-dimensional morphology and extraordinary properties. The current challenge is the difficulty on tailoring hollow nanoarchitectures with well-controlled morphology at a relatively low cost. As a conventional technique, electrochemistry exhibits its unique advantage on machining nanostructures. In this review, we present the progress of electrochemistry as a valuable tool in construction of novel hollow nanoarchitectures through pulse/step anodization, such as surface pre-texturing, modulated, branched and multilayered pore architectures, and free-standing membranes. Basic principles for electrochemical engineering of mono- or multi-ordered nanostructures as well as free-standing membranes are extracted from specific examples (i.e. porous silicon, aluminum and titanium oxide). The potential of such nanoarchitectures are further demonstrated for the applications of photovoltaics, water splitting, organic degradation, nanostructure templates, biosensors and drug release. The electrochemical techniques provide a powerful approach to produce nanostructures with morphological complexity, which could have far-reaching implications in the design of future nanoscale systems.
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Affiliation(s)
- Kaiying Wang
- Department of Micro and Nano Systems Technology, Vestfold University College, Horten, 3184, Norway.
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Punegov VI. Theory of X-Ray diffuse scattering from a crystal with pores in the form of triangular prisms. CRYSTALLOGR REP+ 2013. [DOI: 10.1134/s1063774513040159] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Saxton MJ. Wanted: a positive control for anomalous subdiffusion. Biophys J 2012; 103:2411-22. [PMID: 23260043 DOI: 10.1016/j.bpj.2012.10.038] [Citation(s) in RCA: 94] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2012] [Revised: 09/23/2012] [Accepted: 10/10/2012] [Indexed: 11/25/2022] Open
Abstract
Anomalous subdiffusion in cells and model systems is an active area of research. The main questions are whether diffusion is anomalous or normal, and if it is anomalous, its mechanism. The subject is controversial, especially the hypothesis that crowding causes anomalous subdiffusion. Anomalous subdiffusion measurements would be strengthened by an experimental standard, particularly one able to cross-calibrate the different types of measurements. Criteria for a calibration standard are proposed. First, diffusion must be anomalous over the length and timescales of the different measurements. The length-scale is fundamental; the time scale can be adjusted through the viscosity of the medium. Second, the standard must be theoretically well understood, with a known anomalous subdiffusion exponent, ideally readily tunable. Third, the standard must be simple, reproducible, and independently characterizable (by, for example, electron microscopy for nanostructures). Candidate experimental standards are evaluated, including obstructed lipid bilayers; aqueous systems obstructed by nanopillars; a continuum percolation system in which a prescribed fraction of randomly chosen obstacles in a regular array is ablated; single-file diffusion in pores; transient anomalous subdiffusion due to binding of particles in arrays such as transcription factors in randomized DNA arrays; and computer-generated physical trajectories.
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Affiliation(s)
- Michael J Saxton
- Department of Biochemistry and Molecular Medicine, University of California at Davis, Davis, California, USA.
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Simovski CR, Belov PA, Atrashchenko AV, Kivshar YS. Wire metamaterials: physics and applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2012; 24:4229-48. [PMID: 22760970 DOI: 10.1002/adma.201200931] [Citation(s) in RCA: 60] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/06/2012] [Indexed: 05/24/2023]
Abstract
The physics and applications of a broad class of artificial electromagnetic materials composed of lattices of aligned metal rods embedded in a dielectric matrix are reviewed. Such structures are here termed wire metamaterials. They appear in various settings and can operate from microwaves to THz and optical frequencies. An important group of these metamaterials is a wire medium possessing extreme optical anisotropy. The study of wire metamaterials has a long history, however, most of their important and useful properties have been revealed and understood only recently, especially in the THz and optical frequency ranges where the wire media correspond to the lattices of microwires and nanowires, respectively. Another group of wire metamaterials are arrays and lattices of nanorods of noble metals whose unusual properties are driven by plasmonic resonances.
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Affiliation(s)
- Constantin R Simovski
- National Research University of Information, Technologies, Mechanics, and Optics (ITMO), St. Petersburg 197101, Russia
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Zimin SP, Gorlachev ES, Naumov VV, Skok FO. Investigations of the pore formation in the lead selenide films using glacial acetic acid- and nitric acid-based electrolyte. NANOSCALE RESEARCH LETTERS 2012; 7:338. [PMID: 22726822 PMCID: PMC3458891 DOI: 10.1186/1556-276x-7-338] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 04/25/2012] [Accepted: 06/22/2012] [Indexed: 06/01/2023]
Abstract
We report a novel synthesis of porous PbSe layers on Si substrates using anodic electrochemical treatment of PbSe/CaF2/Si(111) epitaxial structures in an electrolyte solution based on glacial acetic acid and nitric acid. Electron microscopy, x-ray diffractometry, and local chemical microanalysis investigations results for the porous layers are presented. Average size of the synthesized mesopores with ~1010 cm-2 surface density was determined to be 22 nm. The observed phenomenon of the active selenium redeposition on the mesopore walls during anodic treatment is discussed.
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Affiliation(s)
- Sergey P Zimin
- Microelectronics Department, Yaroslavl State University, Yaroslavl, 150000, Russia
| | - Egor S Gorlachev
- Microelectronics Department, Yaroslavl State University, Yaroslavl, 150000, Russia
- Yaroslavl Branch of the Institute of Physics and Technology of Russian Academy of Sciences, Yaroslavl, 150007, Russia
| | - Viktor V Naumov
- Yaroslavl Branch of the Institute of Physics and Technology of Russian Academy of Sciences, Yaroslavl, 150007, Russia
| | - Fedor O Skok
- Microelectronics Department, Yaroslavl State University, Yaroslavl, 150000, Russia
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Urata T, Fukami K, Sakka T, Ogata YH. Pore formation in p-type silicon in solutions containing different types of alcohol. NANOSCALE RESEARCH LETTERS 2012; 7:329. [PMID: 22721606 PMCID: PMC3724496 DOI: 10.1186/1556-276x-7-329] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 04/30/2012] [Accepted: 06/05/2012] [Indexed: 06/01/2023]
Abstract
Macroporous structure of silicon can be obtained with anodization in hydrogen fluoride (HF) solution. The macropore formation in the presence of alcohol was studied. Macroporous layer formation in a low-concentration HF solution is stabilized with the increasing number of carbon in alcohol. The dissolution at the topmost part of the porous layer is observed though the behavior depends upon the type of alcohol. Meanwhile, the total mass loss of dissolved silicon is almost constant. Such dissolution at the top surface occurs only when the concentration of HF is low. Adding organic solvents to the HF solution also leads to the suppression of the pore wall dissolution. The type of alcohol and HF concentration in solution affect the formation of porous silicon.
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Affiliation(s)
- Tomoko Urata
- Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611–0011, Japan
| | - Kazuhiro Fukami
- Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611–0011, Japan
| | - Tetsuo Sakka
- Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611–0011, Japan
| | - Yukio H Ogata
- Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611–0011, Japan
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Wang M, Liu Y, Xue D, Zhang D, Yang H. Preparation of nanoporous tin oxide by electrochemical anodization in alkaline electrolytes. Electrochim Acta 2011. [DOI: 10.1016/j.electacta.2011.07.085] [Citation(s) in RCA: 38] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Wang M, Yang H, Liu Y. Current oscillations during potentiostatic anodization of tin in alkaline electrolytes. Electrochim Acta 2011. [DOI: 10.1016/j.electacta.2011.05.120] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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