Comparison of Electrochemical Methods for the Evaluation of Cast AZ91 Magnesium Alloy

The Effect of Heat Treatment on Properties of Ni–P Coatings Deposited on a AZ91 Magnesium Alloy

The present study reports the effect of phosphorus content in deposited electroless nickel (Ni–P) coatings, the heat treatment on the microhardness and its microstructural characteristics, and the influence of the temperature on the microstructure of the Mg alloy substrate during the heat treatment. The deposition of Ni–P coatings was carried out in the electroless nickel bath, and the resulting P content ranged from 5.2 to 10.8 wt.%. Prepared samples were heat-treated in the muffle furnace at 400 °C for 1 h after the coating deposition. The cooling of the samples to room temperature was proceeded in the air. For as-deposited and heat-treated samples, it was determined that with the increasing P content, the microhardness was decreasing. This may be caused by the changes in the structure of the Ni–P coating. The X-ray diffraction patterns of the as-deposited Ni–P coatings showed that the microstructure changed their nature from crystalline to amorphous with the increasing P content. The heat treatment of prepared samples led to the significant increase of microhardness of Ni–P coatings. All the heat-treated samples showed the crystalline character, regardless of the P content and the presence of hard Ni3P phase, which can have a positive effect on the increase of microhardness. The metallographic analysis showed changes of substrate microstructure after the heat treatment. The prepared coatings were uniform and with no visible defects.

Effect of Samarium on the Microstructure and Corrosion Resistance of AZ91 Magnesium Alloy Treated by Ultrasonic Vibration

The effects of samarium (Sm) on the microstructure and corrosion behavior of AZ91 magnesium alloy treated by ultrasonic vibration were investigated by scanning electron microscopy, X-ray diffraction, transmission electron microscopy, and electrochemical measurements. The results showed that the addition of Sm resulted in the formation of Al₂Sm, which reduced the volume fraction of the β-Mg₁₇Al₁₂ phase and changed its morphology to fine granular. The AZ91–Sm alloys treated by ultrasonic vibration revealed relatively lower weight loss, hydrogen evolution, and corrosion current density values compared to the ultrasonic-treated AZ91 alloy prepared without Sm. Locally, a coarse β phase in the ultrasonic-treated AZ91 alloy accelerated the possibility of micro-galvanic corrosion growing into the matrix. In the prepared AZ91–Sm alloys treated by ultrasonic vibration, the fine β and Al₂Sm phases reduced the probability of micro-galvanic corrosion growth and, therefore, formed a uniform corrosion layer on the surface of the alloys.

Initial Stages of AZ31B Magnesium Alloy Degradation in Ringer′s Solution: Interpretation of EIS, Mass Loss, Hydrogen Evolution Data and Scanning Electron Microscopy Observations

The initial stages of corrosion of AZ31B magnesium alloy, immersed in Ringer′s solution at 37 °C body temperature for four days, have been evaluated by independent gravimetric and chemical methods and through electrochemical impedance spectroscopy (EIS) measurements. The corrosion current densities estimated by hydrogen evolution are in good agreement with the time-integrated reciprocal charge transfer resistance values estimated by EIS. The change in the inductive behavior has been correlated with difference in the chemical composition of corrosion layers. At the shorter immersion of 2 days, EDS analysis of cross section of the uniform corrosion layer detected Cl and Al elements, perhaps as formed aluminum oxychlorides salts.

Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy

In this study, the effects of cerium (Ce) addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg₁₇Al₁₂ phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg₁₇Al₁₂, while generating Al₄Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

Rare Earth Element Yttrium Modified Mg-Al-Zn Alloy: Microstructure, Degradation Properties and Hardness

The overly-fast degradation rates of magnesium-based alloys in the biological environment have limited their applications as biodegradable bone implants. In this study, rare earth element yttrium (Y) was introduced into AZ61 magnesium alloy (Mg-6Al-1Zn wt %) to control the degradation rate by laser rapid melting. The results showed that the degradation rate of AZ61 magnesium alloy was slowed down by adding Y. This was attributed to the reduction of Mg₁₇Al₁₂ phase and the formation of Al₂Y phase that has a more active potential, which decreased galvanic corrosion resulting from its coupling with the anodic matrix phase. Meanwhile, the hardness increased as Y contents increased due to the uniform distribution of the Al₂Y and Mg₁₇Al₁₂ phases. However, as the Y contents increased further, the formation of excessive Al₂Y phase resulted in the increasing of degradation rate and the decreasing of hardness due to its agglomeration.