Mechanical Properties and In Vitro Degradation of Sputtered Biodegradable Fe-Au Foils

Iron-Gold Composites for Biodegradable Implants: In Vitro Investigation on Biodegradation and Biomineralization

The biocompatibility and biodegradation of iron (Fe) make it a suitable candidate for developing biodegradable metallic implants. However, the degradation rate of Fe in a physiological environment is extremely slow and needs to be enhanced to a rate compatible with tissue growth. Incorporating noble metals improves the Fe degradation rate by forming galvanic couples. This study incorporated gold (Au) into Fe at very low concentrations of 1.25 and 2.37 μg/g to improve the degradation rate. The electrochemical corrosion test of the samples revealed that the Au-containing samples showed a four-time and nine-time faster degradation rate than pure Fe. Furthermore, the immersion test and long-term electrochemical impedance spectroscopy conducted in simulated body fluid (SBF) revealed that the Au-incorporated samples exhibited increased bioactivity and degraded faster than pure Fe. Integrating nanogold into a Fe matrix increased the in situ formation of hydroxyapatite on the sample's surface and did not cause toxicity to L929-murine fibroblast cells. It is suggested that Fe-Au composites with low concentrations of Au can be used to tailor the biodegradation rate and promote the biomineralization of Fe-based implants in the physiological environment.

Progress in manufacturing and processing of degradable Fe-based implants: a review

Biodegradable metals have gained vast attention as befitting candidates for developing degradable metallic implants. Such implants are primarily employed for temporary applications and are expected to degrade or resorbed after the tissue is healed. Fe-based materials have generated considerable interest as one of the possible biodegradable metals. Like other biometals such as Mg and Zn, Fe exhibits good biocompatibility and biodegradability. The versatility in the mechanical behaviour of Fe-based materials makes them a better choice for load-bearing applications. However, the very low degradation rate of Fe in the physiological environment needs to be improved to make it compatible with tissue growth. Several studies on tailoring the degradation behaviour of Fe in the human body are already reported. Majority of these works include studies on the effect of manufacturing and processing techniques on biocompatibility and biodegradability. This article focuses on a comprehensive review and analysis of the various manufacturing and processing techniques so far reported for developing biodegradable iron-based orthopaedic implants. The current status of research in the field is neatly presented, and a summary of the works is included in the article for the benefit of researchers in the field to contextualise their research and effectively find the lacunae in the existing scholarship.

Magnetron sputtered freestanding MgAg films with ultra-low corrosion rate

Magnesium based alloys are of great interest for temporary medical applications. In order to tailor the corrosion rate, Mg is often alloyed with other elements for the envisaged application as a biodegradable medical implant. In this study 10 µm thick freestanding MgAg thin film samples with varied Ag concentrations (nominal 2-10 wt%) are presented. These films could have the potential as scaffolds, e.g. in neurological applications. The films are fabricated by a combination of UV lithography, sacrificial layer technique and magnetron sputtering, where the latter allows the fabrication of supersaturated metastable alloys. After removing the sacrificial layer, the released freestanding thin film samples are investigated. The corrosion properties are determined using potentiodynamic polarization measurements in Hanks' balanced salt solution. The microstructure investigations are done by X-ray diffraction and scanning transmission electron microscopy. The results obtained show that it is possible using magnetron sputtering to achieve supersaturated materials with up to 6 wt% Ag which show a significant decrease in the corrosion rate compared to pure Mg by a factor of approximately three (0.04 ± 0.01 mm/yr compared to 0.12 ± 0.02 mm/yr). STATEMENT OF SIGNIFICANCE: In this study magnetron sputtered freestanding MgAg films with a Ag concentration of 2-10 wt% were investigated in terms of corrosion properties and microstructure. The 10 µm thick films were produced by a combination of UV lithography and magnetron sputtering, the latter allows the fabrication of supersaturated alloys. It was possible to fabricate participate free materials up to 6 wt% Ag, which showed a decrease in the corrosion rate by the factor of 3 compared to pure Mg. For materials with 10 wt% it was not possible to obtain single phasematerials, in this case the corrosion rate was increased by a factor of approximately 20 compared to pure Mg due to the formation of galvanic cells.

Fatigue and quasi-static mechanical behavior of bio-degradable porous biomaterials based on magnesium alloys

Magnesium and its alloys have the intrinsic capability of degrading over time in vivo without leaving toxic degradation products. They are therefore suitable for use as biodegradable scaffolds that are replaced by the regenerated tissues. One of the main concerns for such applications, particularly in load-bearing areas, is the sufficient mechanical integrity of the scaffold before sufficient volumes of de novo tissue is generated. In the majority of the previous studies on the effects of biodegradation on the mechanical properties of porous biomaterials, the change in the elastic modulus has been studied. In this study, variations in the static and fatigue mechanical behavior of porous structures made of two different Mg alloys (AZ63 and M2) over different dissolution times ( 6, 12, and 24 h) have been investigated. The results showed an increase in the mechanical properties obtained from stress-strain curve (elastic modulus, yield stress, plateau stress, and energy absorption) after 6-12 h and a sharp decrease after 24 h. The initial increase in the mechanical properties may be attributed to the accumulation of corrosion products in the pores of the porous structure before degradation has considerably proceeded. The effects of mineral deposition was more pronounced for the elastic modulus as compared to other mechanical properties. That may be due to insufficient integration of the deposited particles in the structure of the magnesium alloys. While the bonding of the parts being combined in a composite-like material is of great importance in determining its yield stress, the effects of bonding strength of both parts is much lower in determining the elastic modulus. The results of the current study also showed that the dissolution rates of the studied Mg alloys were too high for direct use in human body. © 2018 Authors Journal of Biomedical Materials Research Part A Published by Wiley Periodicals, Inc. J Biomed Mater Res Part A: 106A: 1798-1811, 2018.

Magnetron-Sputtered, Biodegradable FeMn Foils: The Influence of Manganese Content on Microstructure, Mechanical, Corrosion, and Magnetic Properties

FeMn alloys show a great potential for the use as a biodegradable material for medical vascular implants. To optimize the material properties, with respect to the intended application, new fabrication methods also have to be investigated. In this work different Fe–FeMn32 multilayer films were deposited by magnetron sputtering. The deposition was done on a substrate structured by UV lithography. This technique allows the fabrication of in-situ structured foils. In order to investigate the influence of the Mn content on the material properties foils with an overall Mn content of 5, 10, 15, and 17 wt % were fabricated. The freestanding foils were annealed post-deposition, in order to homogenize them and adjust the material properties. The material was characterized in terms of microstructure, corrosion, mechanical, and magnetic properties using X-ray diffraction, electron microscopy, electrochemical polarization, immersion tests, uniaxial tensile tests, and vibrating sample magnetometry. Due to the unique microstructure that can be achieved by the fabrication via magnetron sputtering, the annealed foils showed a high mechanical yield strength (686–926 MPa) and tensile strength (712–1147 MPa). Owing the stabilization of the non-ferromagnetic ε- and γ-phase, it was shown that even Mn concentrations of 15–17 wt % are sufficient to distinctly enhance the magnetic resonance imaging (MRI) compatibility of FeMn alloys.

Magnetron Sputtering as a Fabrication Method for a Biodegradable Fe32Mn Alloy

Biodegradable metals are a topic of great interest and Fe-based materials are prominent examples. The research task is to find a suitable compromise between mechanical, corrosion, and magnetic properties. For this purpose, investigations regarding alternative fabrication processes are important. In the present study, magnetron sputtering technology in combination with UV-lithography was used in order to fabricate freestanding, microstructured Fe32Mn films. To adjust the microstructure and crystalline phase composition with respect to the requirements, the foils were post-deposition annealed under a reducing atmosphere. The microstructure and crystalline phase composition were investigated by scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Furthermore, for mechanical characterization, uniaxial tensile tests were performed. The in vitro corrosion rates were determined by electrochemical polarization measurements in pseudo-physiological solution. Additionally, the magnetic properties were measured via vibrating sample magnetometry. The foils showed a fine-grained structure and a tensile strength of 712 MPa, which is approximately a factor of two higher compared to the sputtered pure Fe reference material. The yield strength was observed to be even higher than values reported in literature for alloys with similar composition. Against expectations, the corrosion rates were found to be lower in comparison to pure Fe. Since the annealed foils exist in the austenitic, and antiferromagnetic γ-phase, an additional advantage of the FeMn foils is the low magnetic saturation polarization of 0.003 T, compared to Fe with 1.978 T. This value is even lower compared to the SS 316L steel acting as a gold standard for implants, and thus enhances the MRI compatibility of the material. The study demonstrates that magnetron sputtering in combination with UV-lithography is a new concept for the fabrication of already in situ geometrically structured FeMn-based foils with promising mechanical and magnetic properties.