Analysis of CO2 Facilitation Transport Effect through a Hybrid Poly(Allyl Amine) Membrane: Pathways for Further Improvement

Multi-Functional Polymer Membranes Enable Integrated CO2 Capture and Conversion in a Single, Continuous-Flow Membrane Reactor under Mild Conditions

Herein, we present a membrane-based system designed to capture CO2 from dilute mixtures and convert the captured CO2 into value-added products in a single integrated process operated continuously under mild conditions. Specifically, we demonstrate that quaternized poly(4-vinylpyridine) (P4VP) membranes are selective CO2 separation membranes that are also catalytically active for cyclic carbonate synthesis from the cycloaddition of CO2 to epichlorohydrin. We further demonstrate that quaternized P4VP membranes can integrate CO2 capture, including from dilute mixtures down to 0.1 kPa of CO2, with CO2 conversion to cyclic carbonates at 57 °C and atmospheric pressure. The catalytic membrane acts as both the CO2 capture and conversion medium, providing an energy-efficient alternative to sorbent-based capture, compression, transport, and storage. The membrane is also potentially tunable for the conversion of CO2 to a variety of products, including chemicals and fuels not limited to cyclic carbonates, which would be a transformative shift in carbon capture and utilization technology.

Fabrication of Highly Oriented Ultrathin Zirconium Metal-Organic Framework Membrane from Nanosheets towards Unprecedented Gas Separation

Concurrent regulation of crystallographic orientation and thickness of zirconium metal-organic framework (Zr-MOF) membranes is challenging but promising for their performance enhancement. In this study, we pioneered the fabrication of uniform triangular-shaped, 40 nm thick UiO-66 nanosheet (NS) seeds by employing an anisotropic etching strategy. Through innovating confined counter-diffusion-assisted epitaxial growth, highly (111)-oriented 165 nm-thick UiO-66 membrane was prepared. The significant reduction in thickness and diffusion barrier in the framework endowed the membrane with unprecedented CO₂ permeance (2070 GPU) as well as high CO₂ /N₂ selectivity (35.4), which surpassed the performance limits of state-of-the-art polycrystalline MOF membranes. In addition, highly (111)-oriented 180 nm-thick NH₂ -UiO-66 membrane showing superb H₂ /CO₂ separation performance with H₂ permeance of 1230 GPU and H₂ /CO₂ selectivity of 41.3, was prepared with the above synthetic procedure.

Preparation and Characterization of Polyvinylalcohol/Polysulfone Composite Membranes for Enhanced CO2/N2 Separation

The unique properties of polyvinyl alcohol (PVA) and polysulfone (PSf), such as good membrane-forming ability and adjustable structure, provide a great opportunity for CO₂-separation membrane development. This work focuses on the fabrication of PVA/PSf composite membranes for CO₂/N₂ separations. The membranes prepared by coating a 7.5 wt% PVA on top of PSf substrate showed a relatively thin selective layer of 1.7 µm with an enhanced CO₂/N₂ selectivity of 78, which is a ca. 200% increase compared to the pure PSf membranes. The CO₂/N₂ selectivity decreases at a rapid rate with the increase of feed pressure from 1.8 to 5 bar, while the CO₂ permeance shows a slight reduction, which is caused by the weakening of coupling transportation between water and CO₂ molecules, as well as membrane compaction at higher pressures. Increasing operating temperature from 22 °C to 50 °C leads to a slight decrease in CO₂ permeance, but a significant reduction in the CO₂/N₂ selectivity from 78 to 27.1. Moreover, the mass transfer coefficient of gas molecules is expected to increase at a higher velocity, which leads to the increase of CO₂ permeance at higher feed flow rates. It was concluded that the CO₂ separation performance of the prepared membranes was significantly dependent on the membrane operating parameters, and process design and optimization are crucial to bringing CO₂-separation membranes for industrial applications in post-combustion carbon capture.

Facilitated transport membrane with functionalized ionic liquid carriers for CO2/N2, CO2/O2, and CO2/air separations

CO₂ separations from cabin air and the atmospheric air are challenged by the very low partial pressures of CO₂. In this study, a facilitated transport membrane (FTM) is developed to separate CO₂ from air using functionalized ionic liquid (IL) and poly(ionic liquid) (PIL) carriers. A highly permeable bicontinuous structured poly(ethersulfone)/poly(ethylene terephthalate) (bPES/PET) substrate is used to support the PIL-IL impregnated graphene oxide thin film. The CO₂ separation performance was tested under a mixture feed of CO₂/N₂/O₂/H₂O. Under 410 ppm of CO₂ at 1 atm feed gas, CO₂ permanence of 3923 GPU, and CO₂/N₂ and CO₂/O₂ selectivities of 1200 and 300, respectively, are achieved with helium sweeping on the permeate side. For increased transmembrane pressure (>0 atm), a thicker PIL-IL/GO layer was shown to provide mechanical strength and prevent leaching of the mobile carrier. CO₂ binding to the carriers, ion diffusivities, and the glass transition temperature of the PIL-IL gels were examined to determine the membrane composition and rationalize the superior separation performance obtained. This report represents the first FTM study with PIL-IL carriers for CO₂ separation from air.

Moving beyond 90% Carbon Capture by Highly Selective Membrane Processes

A membrane-based system with a retentate recycle process in tandem with an enriching cascade was studied for >90% carbon capture from coal flue gas. A highly CO2-selective facilitated transport membrane (FTM) was utilized particularly to enhance the CO2 separation efficiency from the CO2-lean gases for a high capture degree. A techno-economic analysis showed that the retentate recycle process was advantageous for ≤90% capture owing to the reduced parasitic energy consumption and membrane area. At >90% capture, the enriching cascade outperformed the retentate recycle process since a higher feed-to-permeate pressure ratio could be applied. An overall 99% capture degree could be achieved by combining the two processes, which yielded a low capture cost of USD47.2/tonne, whereas that would be USD 42.0/tonne for 90% capture. This FTM-based approach for deep carbon capture and storage can direct air capture for the mitigation of carbon emissions in the energy sector.

Assessment on the Application of Facilitated Transport Membranes in Cement Plants for CO2 Capture

Carbon dioxide capture from cement plant flue gas can play an important role in mitigating CO2 emission that lead to climate change. Among all the technologies evaluated, membranes have potential to be one of the most energy-efficient and low-cost CO2 capture option. In this work, a novel membrane technology, Facilitated Transport Membranes (FTMs), is assessed to further reduce energy demand and cost for CO2 capture in a cement plant. A new process that employs FTMs is simulated and applied to a real clinker production plant in Italy (Colacem, Gubbio). The process is then compared with other carbon capture technologies. Results show that the FTM technology can be competitive with other technologies despite the need of steam to operate the membrane. Despite the benefit in terms of specific emission compared to more established absorption with liquid amines process, further improvements on membrane performances are needed to gain also an economic advantage for carbon capture in the cement industry.

Understanding the Effect of Water on CO2 Adsorption

Carbon capture from large sources and ambient air is one of the most promising strategies to curb the deleterious effect of greenhouse gases. Among different technologies, CO₂ adsorption has drawn widespread attention mostly because of its low energy requirements. Considering that water vapor is a ubiquitous component in air and almost all CO₂-rich industrial gas streams, understanding its impact on CO₂ adsorption is of critical importance. Owing to the large diversity of adsorbents, water plays many different roles from a severe inhibitor of CO₂ adsorption to an excellent promoter. Water may also increase the rate of CO₂ capture or have the opposite effect. In the presence of amine-containing adsorbents, water is even necessary for their long-term stability. The current contribution is a comprehensive review of the effects of water whether in the gas feed or as adsorbent moisture on CO₂ adsorption. For convenience, we discuss the effect of water vapor on CO₂ adsorption over four broadly defined groups of materials separately, namely (i) physical adsorbents, including carbons, zeolites and MOFs, (ii) amine-functionalized adsorbents, and (iii) reactive adsorbents, including metal carbonates and oxides. For each category, the effects of humidity level on CO₂ uptake, selectivity, and adsorption kinetics under different operational conditions are discussed. Whenever possible, findings from different sources are compared, paying particular attention to both similarities and inconsistencies. For completeness, the effect of water on membrane CO₂ separation is also discussed, albeit briefly.