Advances in Membrane Distillation Module Configurations

Pioneering the preparation of porous PIM-1 membranes for enhanced water vapor flow

In this study, porous polymers of intrinsic microporosity (PIM-1) membranes were prepared by non-solvent induced phase inversion (NIPS) and investigated for water vapor transport in view of their application in membrane distillation (MD). Due to the lack of high boiling point solvents for PIM-1 that are also water miscible, the mixture of tetrahydrofuran (THF) and N-methyl-2-pyrrolidone (NMP) was found to be optimal for the formation of a membrane with a developed porous system both on the membrane surface and in the bulk. PIM-1 was synthesized by using low and high temperature methods to observe how molecular weight effects the membrane structure. Low molecular weight PIM-1 was produced at low temperatures, while high molecular weight PIM-1 was obtained at high temperatures. Several membranes were prepared, including PM-6, PM-9, and PM-11 from low molecular weight PIM-1, and PM-13 from high molecular weight PIM-1. Scanning electron microscopy (SEM) was used to image the surface and cross-section of different porous PIM-1 membranes. Among all the PIM-1 membranes (PM) obtained, PM-6, PM-9, PM-11 and PM-13 showed the most developed porous structure, while PM-13 showed large voids in the bulk of the membrane. Contact angle measurements showed that all PIM-1 porous membranes are highly hydrophobic. Liquid water flux measurements showed that PM-6, PM-9 and PM-11 showed minimal water fluxes due to small surface pore size, while PM-13 showed a high water flux due to a large surface pore size. Water vapor transport measurements showed high permeance values for all membranes, demonstrating the applicability of the developed membranes for MD. In addition, a thin film composite (TFC) membrane with PIM-1 selective layer was prepared and investigated for water vapor transport to compare with porous PIM-1 membranes. The TFC membrane showed an approximately 4-fold lower vapor permeance than porous membranes. Based on these results, we postulated that the use of porous PIM-1 membranes could be promising for MD due to their hydrophobic nature and the fact that the porous membranes allow vapor permeability through the membrane but not liquid water. The TFC membrane can be used in cases where the transfer of water-soluble contaminants must be absolutely avoided.

Novel coiled hollow fiber module for high-performance membrane distillation

Membrane distillation (MD) scale-up is challenged by ineffective heat recovery and the temperature polarization effect. Direct contact membrane distillation (DCMD) modules suffer high thermal conduction losses due to feed flow direction along the length of the membrane, resulting in low thermal efficiency. We propose a novel module design named coiled hollow fiber (CHF) to decouple the flow direction from the membrane surface in hollow fiber (HF) DCMD. Experimental and computational analyses were employed to compare the performance of CHF and the conventional design. The CHF module design successfully mitigates the TP effect in HF DCMD, increasing the flux by 148 % and 163 % in cross-flow and localized heating (LH) modes, respectively. Moreover, CHF operated in LH mode exhibits the lowest energy consumption of all configurations (81 % decrease) compared to the conventional design. This novel module design represents a new pathway for efficient and highly performing DCMD module.

Solar-driven surface-heating membrane distillation using Ti3C2Tx MXene-coated spacers

The emergence of two-dimensional (2D) MXenes as efficient light-to-heat conversion materials offers significant potential for solar-based desalination, particularly in photothermal interfacial evaporation, enabling cost-effective solar-powered membrane distillation (MD). This study investigates solar-powered MD afforded by a photothermally functionalized spacer, which is built by spray-coating Ti3C2Tx MXene sheets on metallic spacers. 2D Ti3C2Tx MXene gives an ultrahigh photothermal conversion efficiency; thereby, by Ti3C2Tx MXene-coated metallic spacer, this rationally designed spacer allows for a localized photothermal conversion and interfacial feed heating effect on the membrane surface, especially for MD operation. As a feed spacer and a photothermal element, Ti3C2Tx MXene-coated metallic spacer exhibited stable enhanced water flux of up to 0.36 kg·m-2h-1 under one sun illumination for a feed salinity of 35 g·L-1, corresponding energy conversion efficiency of 28.3 %. Overall, the developed photothermal Ti3C2Tx MXene-coated spacers displayed great potential in enhancing the performance, scalability, and feasibility of solar-driven MD process, paving the way for further development of photothermal elements that can be implemented in solar MD applications.

Challenges and advancements in membrane distillation crystallization for industrial applications

Membrane distillation crystallization (MDC) is an emerging hybrid thermal membrane technology that synergizes membrane distillation (MD) and crystallization, which can achieve both freshwater and minerals recovery from high concentrated solutions. Due to the outstanding hydrophobic nature of the membranes, MDC has been widely used in numerous fields such as seawater desalination, valuable minerals recovery, industrial wastewater treatment and pharmaceutical applications, where the separation of dissolved solids is required. Despite the fact that MDC has shown great promise in producing both high-purity crystals and freshwater, most studies on MDC remain limited to laboratory scale, and industrializing MDC processes is currently impractical. This paper summarizes the current state of MDC research, focusing on the mechanisms of MDC, the controls for membrane distillation (MD), and the controls for crystallization. Additionally, this paper categorizes the obstacles hindering the industrialization of MDC into various aspects, including energy consumption, membrane wetting, flux reduction, crystal yield and purity, and crystallizer design. Furthermore, this study also indicates the direction for future development of the industrialization of MDC.

Electrospun Poly (Vinylidene Fluoride-Co-Hexafluoropropylene) Nanofiber Membranes for Brine Treatment via Membrane Distillation

The major challenge for membrane distillation (MD) is the membrane wetting resistance induced by pollutants in the feed solution. The proposed solution for this issue was to fabricate membranes with hydrophobic properties. Hydrophobic electrospun poly (vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) nanofiber membranes were produced for brine treatment using the direct-contact membrane distillation (DCMD) technique. These nanofiber membranes were prepared from three different polymeric solution compositions to study the effect of solvent composition on the electrospinning process. Furthermore, the effect of the polymer concentration was investigated by preparing polymeric solutions with three different polymer percentages: 6, 8, and 10%. All of the nanofiber membranes obtained from electrospinning were post-treated at varying temperatures. The effects of thickness, porosity, pore size, and liquid entry pressure (LEP) were studied. The hydrophobicity was determined using contact angle measurements, which were investigated using optical contact angle goniometry. The crystallinity and thermal properties were studied using DSC and XRD, while the functional groups were studied using FTIR. The morphological study was performed with AMF and described the roughness of nanofiber membranes. Finally, all of the nanofiber membranes had enough of a hydrophobic nature to be used in DCMD. A PVDF membrane filter disc and all nanofiber membranes were applied in DCMD to treat brine water. The resulting water flux and permeate water quality were compared, and it was discovered that all of the produced nanofiber membranes showed good behavior with varying water flux, but the salt rejection was greater than 90%. A membrane prepared from DMF/acetone 5-5 with 10% PVDF-HFP provided the perfect performance, with an average water flux of 44 kg.m^-2.h^-1 and salt rejection of 99.8%.

Finned Tubular Air Gap Membrane Distillation

Finned tubular air gap membrane distillation is a new membrane distillation method, and its functional performance, characterization parameters, finned tube structures, and other studies have clear academic and practical application value. Therefore, the tubular air gap membrane distillation experiment modules composed of PTFE membrane and finned tubes were constructed in this work, and three representative air gap structures, including tapered finned tube, flat finned tube, and expanded finned tube, were designed. Membrane distillation experiments were carried out in the form of water cooling and air cooling, and the influences of air gap structures, temperature, concentration, and flow rate on the transmembrane flux were analyzed. The good water-treatment ability of the finned tubular air gap membrane distillation model and the applicability of air cooling for the finned tubular air gap membrane distillation structure were verified. The membrane distillation test results show that with the tapered finned tubular air gap structure, the finned tubular air gap membrane distillation has the best performance. The maximum transmembrane flux of the finned tubular air gap membrane distillation could reach 16.3 kg/m²/h. Strengthening the convection heat transfer between air and fin tube could increase the transmembrane flux and improve the efficiency coefficient. The efficiency coefficient (σ) could reach 0.19 under the condition of air cooling. Compared with the conventional air gap membrane distillation configuration, air cooling configuration for air gap membrane distillation is an effective way to simplify the system design and offers a potential way for the practical applications of membrane distillation on an industrial scale.

Modified Electrospun Membranes Using Different Nanomaterials for Membrane Distillation

Obtaining fresh drinking water is a challenge directly related to the change in agricultural, industrial, and societal demands and pressure. Therefore, the sustainable treatment of saline water to get clean water is a major requirement for human survival. In this review, we have detailed the use of electrospun nanofiber-based membranes (ENMs) for water reclamation improvements with respect to physical and chemical modifications. Although membrane distillation (MD) has been considered a low-cost water reclamation process, especially with the availability of low-grade waste heat sources, significant improvements are still required in terms of preparing efficient membranes with enhanced water flux, anti-fouling, and anti-scaling characteristics. In particular, different types of nanomaterials have been explored as guest molecules for electrospinning with different polymers. Nanomaterials such as metallic organic frameworks (MOFs), zeolites, dioxides, carbon nanotubes (CNTs), etc., have opened unprecedented perspectives for the implementation of the MD process. The integration of nanofillers gives appropriate characteristics to the MD membranes by changing their chemical and physical properties, which significantly enhances energy efficiency without impacting the economic costs. Here, we provide a comprehensive overview of the state-of-the-art status, the opportunities, open challenges, and pitfalls of the emerging field of modified ENMs using different nanomaterials for desalination applications.

Scale Up and Validation of Novel Tri-Bore PVDF Hollow Fiber Membranes for Membrane Distillation Application in Desalination and Industrial Wastewater Recycling

Novel tri-bore polyvinylidene difluoride (PVDF) hollow fiber membranes (TBHF) were scaled-up for fabrication on industrial-scale hollow fiber spinning equipment, with the objective of validating the membrane technology for membrane distillation (MD) applications in areas such as desalination, resource recovery, and zero liquid discharge. The membrane chemistry and spinning processes were adapted from a previously reported method and optimized to suit large-scale production processes with the objective of translating the technology from lab scale to pilot scale and eventual commercialization. The membrane process was successfully optimized in small 1.5 kg batches and scaled-up to 20 kg and 50 kg batch sizes with good reproducibility of membrane properties. The membranes were then assembled into 0.5-inch and 2-inch modules of different lengths and evaluated in direct contact membrane distillation (DCMD) mode, as well as vacuum membrane distillation (VMD) mode. The 0.5-inch modules had a permeate flux >10 L m−2 h−1, whereas the 2-inch module flux dropped significantly to <2 L m−2 h−1 according to testing with 3.5 wt.% NaCl feed. Several optimization trials were carried out to improve the DCMD and VMD flux to >5 L m−2 h−1, whereas the salt rejection consistently remained ≥99.9%.

Novel Sandwich-Structured Hollow Fiber Membrane for High-Efficiency Membrane Distillation and Scale-Up for Pilot Validation

Hollow fiber membranes were produced from a commercial polyvinylidene fluoride (PVDF) polymer, Kynar HSV 900, with a unique sandwich structure consisting of two sponge-like layers connected to the outer and inner skin layers while the middle layer comprises macrovoids. The sponge-like layer allows the membrane to have good mechanical strength even at low skin thickness and favors water vapor transportation during vacuum membrane distillation (VMD). The middle layer with macrovoids helps to significantly reduce the trans-membrane resistance during water vapor transportation from the feed side to the permeate side. Together, these novel structural characteristics are expected to render the PVDF hollow fiber membranes more efficient in terms of vapor flux as well as mechanical integrity. Using the chemistry and process conditions adopted from previous work, we were able to scale up the membrane fabrication from a laboratory scale of 1.5 kg to a manufacturing scale of 50 kg with consistent membrane performance. The produced PVDF membrane, with a liquid entry pressure (LEPw) of >3 bar and a pure water flux of >30 L/m2·hr (LMH) under VMD conditions at 70−80 °C, is perfectly suitable for next-generation high-efficiency membranes for desalination and industrial wastewater applications. The technology translation efforts, including membrane and module scale-up as well as the preliminary pilot-scale validation study, are discussed in detail in this paper.