Performance and long term stability of mesoporous silica membranes for desalination

Long-Term Performance and Stability of Interlayer-Free Mesoporous Silica Membranes for Wetland Saline Water Pervaporation

Wetland water is an alternative water resource around wetland areas. However, it is typically saline due to seawater intrusion and contains high natural organic matter (NOM) that is challenging to treat. This study evaluated the stability of interlayer-free mesoporous silica matrix membranes employing a dual acid–base catalyzed sol–gel process for treatment of saline wetland water. The silica sols were prepared under a low silanol concentration, dip-coated in 4 layers, and calcined using the rapid thermal processing method. The membrane performance was initially evaluated through pervaporation under various temperatures (25–60 °C) using various feeds. Next, the long-term stability (up to 400 h) of wetland saline water desalination was evaluated. Results show that the water flux increased at higher temperatures up to 6.9 and 6.5 kg·m⁻²·h⁻¹ at the highest temperature of 60 °C for the seawater and the wetland saline water feeds, respectively. The long-term stability demonstrated a stable performance without flux and rejection decline up to 170 h operation, beyond which slow declines in water flux and rejection were observed due to fouling by NOM and membrane wetting. The overall findings suggest that an interlayer-free mesoporous silica membrane offers excellent performance and high salt rejection (80–99%) for wetland saline water treatments.

Physicochemical Properties of Mesoporous Organo-Silica Xerogels Fabricated through Organo Catalyst

The physicochemical properties of organo-silica xerogels derived from organo catalyst were pervasively investigated, including the effect of one-step catalyst (citric acid) and two-step catalyst (acid-base), and also to observe the effect of sol pH of organo-silica xerogel toward the structure and deconvolution characteristic. The organo-silica xerogels were characterized by FTIR, TGA and nitrogen sorption to obtain the physicochemical properties. The silica sol-gel method was applied to processed materials by employing TEOS (tetraethyl orthosilicate) as the main precursor. The final molar ratio of organo-silica was 1:38:x:y:5 (TEOS:ethanol: citric acid: NH₃:H₂O) where x is citric acid concentration (0.1-10 × 10^-2 M) and y is ammonia concentration (0 to 3 × 10^-3 M). FTIR spectra shows that the one-step catalyst xerogel using citric acid was handing over the higher Si-O-Si concentration as well as Si-C bonding than the dual catalyst xerogels with the presence of a base catalyst. The results exhibited that the highest relative area ratio of silanol/siloxane were 0.2972 and 0.1262 for organo catalyst loading at pH 6 and 6.5 of organo-silica sols, respectively. On the other hand, the organo-silica matrices in this work showed high surface area 546 m² g^-1 pH 6.5 (0.07 × 10^-2 N citric acid) with pore size ~2.9 nm. It is concluded that the xerogels have mesoporous structures, which are effective for further application to separate NaCl in water desalination.

Produced Water Desalination via Pervaporative Distillation

Herein, we report on the performance of a hybrid organic-ceramic hydrophilic pervaporation membrane applied in a vacuum membrane distillation operating mode to desalinate laboratory prepared saline waters and a hypersaline water modeled after a real oil and gas produced water. The rational for performing “pervaporative distillation” is that highly contaminated waters like produced water, reverse osmosis concentrates and industrial have high potential to foul and scale membranes, and for traditional porous membrane distillation membranes they can suffer pore-wetting and complete salt passage. In most of these processes, the hard to treat feed water is commonly softened and filtered prior to a desalination process. This study evaluates pervaporative distillation performance treating: (1) NaCl solutions from 10 to 240 g/L at crossflow Reynolds numbers from 300 to 4800 and feed-temperatures from 60 to 85 °C and (2) a real produced water composition chemically softened to reduce its high-scale forming mineral content. The pervaporative distillation process proved highly-effective at desalting all feed streams, consistently delivering <10 mg/L of dissolved solids in product water under all operating condition tested with reasonably high permeate fluxes (up to 23 LMH) at optimized operating conditions.

SiC mesoporous membranes for sulfuric acid decomposition at high temperatures in the iodine-sulfur process

Inorganic microporous materials have shown promise for the fabrication of membranes with chemical stability and resistance to high temperatures. Silicon-carbide (SiC) has been widely studied due to its outstanding mechanical stability under high temperatures and its resistance to corrosion and oxidation. This study is the first to prepare mesoporous SiC membranes for use in sulphuric acid decomposition to achieve thermochemical water splitting in the iodine–sulfur process. Single-gas permeation was carried out to confirm the stability of this mesoporous membrane under exposure to steam and H₂SO₄ vapor. Benefiting from the excellent chemical stability of the α-Al₂O₃ membrane support and the SiC particle layer, the SiC membrane exhibited stable gas permeance without significant degradation under H₂SO₄ vapor treatment at 600 °C. Additionally, with extraction, the membrane reactor exhibited an increased conversion from 25 to 41% for H₂SO₄ decomposition at 600 °C. The high performance combined with outstanding stability under acidic conditions suggests the developed SiC membrane is a promising candidate for H₂SO₄ decomposition in a catalytic membrane reactor.

In the present study, SiC particles derived mesoporous membrane was discovered and applied to membrane reactor for H₂SO₄ decomposition. The reaction equilibrium was moved the to the product side by membrane reactor with extraction at 600 °C.

Permeation Properties of Ions through Inorganic Silica-Based Membranes

The development of inorganic membranes has mainly found applicability in liquid separation technologies. However, only a few reports cite the permeation and separation of liquids through inorganic nanofiltration membranes compared with the more popular microfiltration membranes. Herein, we prepared silica membranes using 3,3,3-trifluoropropyltrimethoxysilane (TFPrTMOS) to investigate its liquid permeance performance using four different ion solutions (i.e., NaCl, Na₂SO₄, MgCl₂, and MgSO₄). The TFPrTMOS-derived membranes were deposited above a temperature of 175 °C, where the deposition behavior of TFPrTMOS was dependent on the organic functional groups decomposition temperature. The highest membrane rejection was from NaCl at 91.0% when deposited at 200 °C. For anions, the SO₄²⁻ rejections were the greatest. It was also possible to separate monovalent and divalent anions, as the negatively charged groups on the membrane surfaces retained pore sizes >1.48 nm. Ions were also easily separated by molecular sieving below a pore size of 0.50 nm. For the TFPrTMOS-derived membrane deposited at 175 °C, glucose showed 67% rejection, which was higher than that achieved through the propyltrimethoxysilane membrane. We infer that charge exclusion might be due to the dissociation of hydroxyl groups resulting from decomposition of organic groups. Pore size and organic functional group decomposition were found to be important for ion permeation.

ZnO Microfiltration Membranes for Desalination by a Vacuum Flow-Through Evaporation Method

ZnO was deposited on macroporous α-alumina membranes via atomic layer deposition (ALD) to improve water flux by increasing their hydrophilicity and reducing mass transfer resistance through membrane pore channels. The deposition of ZnO was systemically performed for 4-128 cycles of ALD at 170 °C. Analysis of membrane surface by contact angles (CA) measurements revealed that the hydrophilicity of the ZnO ALD membrane was enhanced with increasing the number of ALD cycles. It was observed that a vacuum-assisted 'flow-through' evaporation method had significantly higher efficacy in comparison to conventional desalination methods. By using the vacuum-assisted 'flow-through' technique, the water flux of the ZnO ALD membrane (~170 L m^-2 h^-1) was obtained, which is higher than uncoated pristine membranes (92 L m^-2 h^-1). It was also found that ZnO ALD membranes substantially improved water flux while keeping excellent salt rejection rate (>99.9%). Ultrasonic membrane cleaning had considerable effect on reducing the membrane fouling.

Organosilica-Based Membranes in Gas and Liquid-Phase Separation

Organosilica membranes are a type of novel materials derived from organoalkoxysilane precursors. These membranes have tunable networks, functional properties and excellent hydrothermal stability that allow them to maintain high levels of separation performance for extend periods of time in either a gas-phase with steam or a liquid-phase under high temperature. These attributes make them outperform pure silica membranes. In this review, types of precursors, preparation method, and synthesis factors for the construction of organosilica membranes are covered. The effects that these factors exert on characteristics and performance of these membranes are also discussed. The incorporation of metals, alkoxysilanes, or other functional materials into organosilica membranes is an effective and simple way to improve their hydrothermal stability and achieve preferable chemical properties. These hybrid organosilica membranes have demonstrated effective performance in gas and liquid-phase separation.

A Review on Reverse Osmosis and Nanofiltration Membranes for Water Purification

Sustainable and affordable supply of clean, safe, and adequate water is one of the most challenging issues facing the world. Membrane separation technology is one of the most cost-effective and widely applied technologies for water purification. Polymeric membranes such as cellulose-based (CA) membranes and thin-film composite (TFC) membranes have dominated the industry since 1980. Although further development of polymeric membranes for better performance is laborious, the research findings and sustained progress in inorganic membrane development have grown fast and solve some remaining problems. In addition to conventional ceramic metal oxide membranes, membranes prepared by graphene oxide (GO), carbon nanotubes (CNTs), and mixed matrix materials (MMMs) have attracted enormous attention due to their desirable properties such as tunable pore structure, excellent chemical, mechanical, and thermal tolerance, good salt rejection and/or high water permeability. This review provides insight into synthesis approaches and structural properties of recent reverse osmosis (RO) and nanofiltration (NF) membranes which are used to retain dissolved species such as heavy metals, electrolytes, and inorganic salts in various aqueous solutions. A specific focus has been placed on introducing and comparing water purification performance of different classes of polymeric and ceramic membranes in related water treatment industries. Furthermore, the development challenges and research opportunities of organic and inorganic membranes are discussed and the further perspectives are analyzed.

Innovation of Carbon from Pectin Templated in Fabrication of Interlayer-free Silica-Pectin Membrane

Water scarcity is the main issues in Indonesia especially for coastal areas. As a consequence, the water has high salinity of >50.000 ppm salt concentration where an appropriate treatment is necessary before consumed. In this case, desalination process could be carried out using inorganic silica membranes. However, during the process the pore of silica membranes were collapsed due to the directly contact of pores to water molecules for a long term performance. Thereby, in this work the innovation of membrane fabrication using carbon templated in silica matrices has been successfully fabricated. Literally, the carbon templates could be improving the membrane hydro-stability. The interlayer-free silica-pectin membrane was fabricated using TEOS as silica precursor and carbon templated from pectin apple. All membranes waere calcined in variance temperature of 300 and 400°C via Rapid Thermal Processing (RTP). The FTIR results show some functionalization of siloxane, silanol and a new bond of silica-carbon. Whereas, the SEM images show the membrane morphology that the membrane not dense and crack-free with thin film's thickness of ~ 1 μm. An excellent condition of interlayer-free silica-pectin membrane was obtained at pectin concentration of 2.5 %wt. (300°C) and 0.5 %wt. (400°C) with highest functionalization of siloxane and silica-carbon bonds. The existence of silica-carbon bonds were capable to enhancing the membrane hydro-stability. In addition, the carbon chains were contributed to form a smaller pores but also robust pore structures. Those fabricated membranes were shown a good promising due to fast and low cost fabrication with high quality to applicate in seawater desalination.

New Generation of Mesoporous Silica Membranes Prepared by a Stöber-Solution Pore-Growth Approach

Membranes consisting of uniform and vertically organized mesopores are promising systems for molecular filtration because of the possibility to combine high-flux and high-rejection properties. In this work, a new generation of mesoporous silica membranes (MSMs) have been developed, in which an organized mesoporous layer is directly formed on top of a porous ceramic support via a Stöber-solution pore-growth approach. Relevant characterization methods have been used to demonstrate the growth of the membrane separation layer and the effect of reaction time and the concentration of the reactants on the microstructure of the membrane. Compared to previous studies using the evaporation-induced self-assembly method to prepare MSMs, an important increase in water permeability was observed (from 1.0 to at least 3.8 L m^-2 h^-1 bar^-1), indicating an improved pore alignment. The water permeability, cyclohexane permporometry tests, and molecular cut-off measurements (MWCO ≈ 2300 Da) were consistent with membranes composed of 2-3 nm accessible pores.

Structures, Properties, and Performances-Relationships of Polymeric Membranes for Pervaporative Desalination

For the fulfilment of increasing global demand and associated challenges related to the supply of clean-and-safe water, PV has been considered as one of the most attractive and promising areas in desalinating salty-water of varied salinities. In pervaporative desalination, the sustainability, endurance, and structural features of membrane, along with operating parameters, play the dominant roles and impart paramount impact in governing the overall PV efficiency. Indeed, polymeric- and organic-membranes suffer from several drawbacks, including inferior structural stability and durability, whereas the fabrication of purely inorganic membranes is complicated and costly. Therefore, recent development on the high-performance and cost-friendly PV membrane is mostly concentrated on synthesizing composite- and NCP-membranes possessing the advantages of both organic- and inorganic-membranes. This review reflects the insights into the physicochemical properties and fabrication approaches of different classes of PV membranes, especially composite- and NCP-membranes. The mass transport mechanisms interrelated to the specialized structural features have been discussed. Additionally, the performance potential and application prospects of these membranes in a wide spectrum of desalination and wastewater treatment have been elaborated. Finally, the challenges and future perspectives have been identified in developing and scaling up different high-performance membranes suitable for broader commercial applications.

Remediation of water and wastewater by using engineered nanomaterials: A review

Nanotechnology is currently a fast-rising socioeconomic and political knowledge-based technology owing to the unique characteristics of its engineered nanomaterials. This branch of technology is useful for water and wastewater remediation. Many scientists and researchers have been conducting different studies and experiments on the applications of engineered nanomaterials at the local to international level. This review mainly aims to provide a current overview of existing knowledge on engineered nanomaterials and their applications in water and wastewater remediation. Furthermore, the present risks and challenges of nanotechnology are examined.

Inorganic Membranes: Preparation and Application for Water Treatment and Desalination

Inorganic membrane science and technology is an attractive field of membrane separation technology, which has been dominated by polymer membranes. Recently, the inorganic membrane has been undergoing rapid development and innovation. Inorganic membranes have the advantage of resisting harsh chemical cleaning, high temperature and wear resistance, high chemical stability, long lifetime, and autoclavable. All of these outstanding properties made inorganic membranes good candidates to be used for water treatment and desalination applications. This paper is a state of the art review on the synthesis, development, and application of different inorganic membranes for water and wastewater treatment. The inorganic membranes reviewed in this paper include liquid membranes, dynamic membranes, various ceramic membranes, carbon based membranes, silica membranes, and zeolite membranes. A brief description of the different synthesis routes for the development of inorganic membranes for application in water industry is given and each synthesis rout is critically reviewed and compared. Thereafter, the recent studies on different application of inorganic membrane and their properties for water treatment and desalination in literature are critically summarized. It was reported that inorganic membranes despite their high synthesis cost, showed very promising results with high flux, full salt rejection, and very low or no fouling.