Corrosion Behavior of 2205 Duplex Stainless Steels in HCl Solution Containing Sulfide

Mechanical properties and corrosion behaviour of duplex stainless steel weldment using novel electrodes

Mechanical and corrosion properties of welded duplex stainless steel (DSS) structures are of paramount consideration in many engineering applications. The current research investigates the mechanical properties and corrosion integrity of duplex stainless-steel weldment in a simulated 3.5% NaCl environment using specially developed novel electrodes without the addition of alloying elements to the flux samples. Two different types of fluxes having basicity indexes of 2.40 and 0.40 were used to coat E1 and E2 electrodes respectively for DSS plate welding. The thermal stability of the formulated flux was evaluated using thermogravimetric analysis. The chemical composition, using optical emission spectroscopy, and the mechanical and corrosion properties of the welded joints were evaluated as per different ASTM standards. X-ray diffraction was used to find out the phases present in the DSS welded joints while a scanning electron equipped with EDS was used for microstructural examination of the weldments. The ultimate tensile strength of welded joints made using the E1 electrode was in the range of 715-732 MPa and that of the E2 electrode was found to be 606-687 MPa. The hardness was increased with increased welding current from 90 to 110 A. The welded joint with E1 electrode coated with basic flux has better mechanical properties. The steel structure in 3.5% NaCl environment possesses substantial resistance to corrosion attack. This validates the performance of the welded joints made by the newly developed electrode. The results are discussed on the basis of the depletion of alloying elements such as Cr and Mo observed from the weldments with the coated electrodes E1 and E2 as well as precipitation of the Cr₂N in the welded joints made by E1 and E2 electrodes.

Effects of Humidity Pretreatment Devices on the Loss of HCl Gas Emitted from Industrial Stacks

A high humidity at a high temperature presents a common challenge in monitoring the air pollutants emitted from stationary sources. Thus, humidity removal is a pivotal issue. In this study, the effect of humidity pretreatment devices (HPDs) on hydrogen chloride (HCl) gas emitted from an incinerator stack was investigated. A conventional cooler (HPD_CL), and poly-tube (HPD_NP) and single-tube (HPD_NS) Nafion™ dryers were used as HPDs in this study. HCl concentrations varied at five and 10 parts per million in volume (ppmv). Low (i.e., ~4%) and high (i.e., ~17%) humidities were generated at 180 °C. The removal efficiencies of humidity and the loss rates of HCl by the devices were determined. The removal efficiencies of humidity by HPD_CL and the two dryers were found to be similar, at approximately 85% at a low humidity and 95% at a high humidity. In terms of HCl loss rates, HPD_CL revealed the highest loss rates in all conditions (i.e., >95%), followed by HPD_NP and HPD_NS. At normal room temperature (i.e., 25 °C), the HCl loss rates of HPD_NP were >40% at a low humidity and >70% at a high humidity, while those of HPD_NS were >10% at a low humidity and >60% at a high humidity. The performance of the two dryers improved when they were heated to 80 °C. However, this temperature caused damage to the dryers, which reduced their lifetime.

Neutron and X-ray Diffraction Analysis of Macro and Phase-Specific Micro Residual Stresses in Deep Rolled Duplex Stainless Steels

Experimental analyses of depth distributions of phase-specific residual stresses after deep rolling were carried out by means of laboratory X-ray diffraction and neutron diffraction for the two duplex steels X2CrNiMoN22-5-3 and X3CrNiMoN27-5-2, which differ significantly in their ferrite to austenite ratios. The aim of the investigation was to elucidate to which extent comparable results can be achieved with the destructive and the non-destructive approach and how the process induced phase-specific micro residual stresses influence the determination of the phase- and {hkl}-specific reference value d₀, required for evaluation of neutron strain scanning experiments. A further focus of the work was the applicability of correction approaches that were developed originally for single-phase materials for accounting for spurious strains during through surface neutron scanning experiments on coarse two-phase materials. The depth distributions of macro residual stresses were separated from the phase-specific micro residual stresses. In this regard, complementary residual stress analysis was carried out by means of incremental hole drilling. The results indicate that meaningful macro residual stress depth distributions can be determined non-destructively by means of neutron diffraction for depths starting at about 150–200 µm. Furthermore, it was shown that the correction of the instrumental surface effects, which are intrinsic for surface neutron strain scanning, through neutron ray-tracing simulation is applicable to multiphase materials and yields reliable results. However, phase-specific micro residual stresses determined by means of neutron diffraction show significant deviations to data determined by means of lab X-ray stress analysis according to the well-known sin²ψ-method.