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Wang X, Fu X, Luo D, Hou R, Li P, Chen Y, Zhang X, Meng X, Yue Y, Liu J. 3D printed high-precision porous scaffolds prepared by fused deposition modeling induce macrophage polarization to promote bone regeneration. Biomed Mater 2024; 19:035006. [PMID: 38422525 DOI: 10.1088/1748-605x/ad2ed0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2023] [Accepted: 02/29/2024] [Indexed: 03/02/2024]
Abstract
Macrophage-mediated bone immune responses significantly influence the repair of bone defects when utilizing tissue-engineered scaffolds. Notably, the scaffolds' physical structure critically impacts macrophage polarization. The optimal pore size for facilitating bone repair remains a topic of debate due to the imprecision of traditional methods in controlling scaffold pore dimensions and spatial architecture. In this investigation, we utilized fused deposition modeling (FDM) technology to fabricate high-precision porous polycaprolactone (PCL) scaffolds, aiming to elucidate the impact of pore size on macrophage polarization. We assessed the scaffolds' mechanical attributes and biocompatibility. Real-time quantitative reverse transcription polymerase chain reaction was used to detect the expression levels of macrophage-related genes, and enzyme linked immunosorbent assay for cytokine secretion levels.In vitroosteogenic capacity was determined through alkaline phosphatase and alizarin red staining. Our findings indicated that macroporous scaffolds enhanced macrophage adhesion and drove their differentiation towards the M2 phenotype. This led to the increased production of anti-inflammatory factors and a reduction in pro-inflammatory agents, highlighting the scaffolds' immunomodulatory capabilities. Moreover, conditioned media from macrophages cultured on these macroporous scaffolds bolstered the osteogenic differentiation of bone marrow mesenchymal stem cells, exhibiting superior osteogenic differentiation potential. Consequently, FDM-fabricated PCL scaffolds, with precision-controlled pore sizes, present promising prospects as superior materials for bone tissue engineering, leveraging the regulation of macrophage polarization.
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Affiliation(s)
- Xiangyu Wang
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Xinyu Fu
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Dongmei Luo
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Ruxia Hou
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Peiwen Li
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Yurou Chen
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Xinyao Zhang
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Xiangjie Meng
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Yingge Yue
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
| | - Junyu Liu
- Shanxi Medical University School and Hospital of Stomatology, Taiyuan 030001, People's Republic of China
- Shanxi Province Key Laboratory of Oral Diseases Prevention and New Materials, Taiyuan 030001, People's Republic of China
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Kumar V, Behera MP, Singamneni S. Polymeric Microfluidic Fuel Cells with Controlled Printed Patterns. 3D PRINTING AND ADDITIVE MANUFACTURING 2024; 11:78-93. [PMID: 38434494 PMCID: PMC10908328 DOI: 10.1089/3dp.2022.0280] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/05/2024]
Abstract
Since its first appearance almost a couple of decades ago, microfluidic fuel cells (MFFCs) have gained considerable research momentum due to their potential applications in portable devices. The main focus has been on the effective fabrication of microfluidic channels with different materials, where the manufacturing limitations proved to be the main stumbling blocks. Paper-based MFFCs have been reported with some success, where the porosity of the flow channel medium drives the reactants, greatly reducing the need for elaborate external devices and complex manufacturing obstacles, although the longevity of these cells remains questionable. The current article addresses this issue by replacing the paper-based flow channels with 3D-printed substrates of different structural forms to serve as pathways for controlled flow and mixing responses of the reactant liquids without the use of other devices, such as micro pumps and valves. The line-by-line material consolidation mechanics of fused filament fabrication and the porous mesostructural responses of a commercial polymer filament are combined to build the microfluidic fuel channels of varying configurations. Numerical and experimental characterizations proved the cells to perform better than the current paper-based counterparts, apart from better longevity and possible new opportunities for future improvements based on more complex micro-, meso-, and macrostructural advances.
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Affiliation(s)
- Vikash Kumar
- Department of Mechanical Engineering, Additive Manufacturing Research Center, Auckland University of Technology, Auckland, New Zealand
| | - Malaya Prasad Behera
- Department of Mechanical Engineering, Additive Manufacturing Research Center, Auckland University of Technology, Auckland, New Zealand
| | - Sarat Singamneni
- Department of Mechanical Engineering, Additive Manufacturing Research Center, Auckland University of Technology, Auckland, New Zealand
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Ahangar P, Li J, Nkindi LS, Mohammadrezaee Z, Cooke ME, Martineau PA, Weber MH, Saade E, Nateghi N, Rosenzweig DH. A Nanoporous 3D-Printed Scaffold for Local Antibiotic Delivery. MICROMACHINES 2023; 15:83. [PMID: 38258202 PMCID: PMC10819679 DOI: 10.3390/mi15010083] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/07/2023] [Revised: 12/14/2023] [Accepted: 12/27/2023] [Indexed: 01/24/2024]
Abstract
Limitations of bone defect reconstruction include poor bone healing and osteointegration with acrylic cements, lack of strength with bone putty/paste, and poor osteointegration. Tissue engineering aims to bridge these gaps through the use of bioactive implants. However, there is often a risk of infection and biofilm formation associated with orthopedic implants, which may develop anti-microbial resistance. To promote bone repair while also locally delivering therapeutics, 3D-printed implants serve as a suitable alternative. Soft, nanoporous 3D-printed filaments made from a thermoplastic polyurethane and polyvinyl alcohol blend, LAY-FOMM and LAY-FELT, have shown promise for drug delivery and orthopedic applications. Here, we compare 3D printability and sustained antibiotic release kinetics from two types of commercial 3D-printed porous filaments suitable for bone tissue engineering applications. We found that both LAY-FOMM and LAY-FELT could be consistently printed into scaffolds for drug delivery. Further, the materials could sustainably release Tetracycline over 3 days, independent of material type and infill geometry. The drug-loaded materials did not show any cytotoxicity when cultured with primary human fibroblasts. We conclude that both LAY-FOMM and LAY-FELT 3D-printed scaffolds are suitable devices for local antibiotic delivery applications, and they may have potential applications to prophylactically reduce infections in orthopedic reconstruction surgery.
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Affiliation(s)
- Pouyan Ahangar
- Department of Surgery, McGill University, Montreal, QC H3G 1A4, Canada; (P.A.); (M.E.C.); (P.A.M.); (M.H.W.)
| | - Jialiang Li
- Department of Science, TAV College, Montreal, QC H3W 3E1, Canada; (J.L.); (L.S.N.); (Z.M.); (E.S.); (N.N.)
| | - Leslie S. Nkindi
- Department of Science, TAV College, Montreal, QC H3W 3E1, Canada; (J.L.); (L.S.N.); (Z.M.); (E.S.); (N.N.)
| | - Zohreh Mohammadrezaee
- Department of Science, TAV College, Montreal, QC H3W 3E1, Canada; (J.L.); (L.S.N.); (Z.M.); (E.S.); (N.N.)
| | - Megan E. Cooke
- Department of Surgery, McGill University, Montreal, QC H3G 1A4, Canada; (P.A.); (M.E.C.); (P.A.M.); (M.H.W.)
| | - Paul A. Martineau
- Department of Surgery, McGill University, Montreal, QC H3G 1A4, Canada; (P.A.); (M.E.C.); (P.A.M.); (M.H.W.)
| | - Michael H. Weber
- Department of Surgery, McGill University, Montreal, QC H3G 1A4, Canada; (P.A.); (M.E.C.); (P.A.M.); (M.H.W.)
| | - Elie Saade
- Department of Science, TAV College, Montreal, QC H3W 3E1, Canada; (J.L.); (L.S.N.); (Z.M.); (E.S.); (N.N.)
| | - Nima Nateghi
- Department of Science, TAV College, Montreal, QC H3W 3E1, Canada; (J.L.); (L.S.N.); (Z.M.); (E.S.); (N.N.)
| | - Derek H. Rosenzweig
- Department of Surgery, McGill University, Montreal, QC H3G 1A4, Canada; (P.A.); (M.E.C.); (P.A.M.); (M.H.W.)
- Injury, Repair and Recovery Program, Research Institute of McGill University Health Centre, Montreal, QC H3G 1A4, Canada
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Silva M, Gomes S, Correia C, Peixoto D, Vinhas A, Rodrigues MT, Gomes ME, Covas JA, Paiva MC, Alves NM. Biocompatible 3D-Printed Tendon/Ligament Scaffolds Based on Polylactic Acid/Graphite Nanoplatelet Composites. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:2518. [PMID: 37764548 PMCID: PMC10536374 DOI: 10.3390/nano13182518] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/28/2023] [Revised: 08/29/2023] [Accepted: 09/04/2023] [Indexed: 09/29/2023]
Abstract
Three-dimensional (3D) printing technology has become a popular tool to produce complex structures. It has great potential in the regenerative medicine field to produce customizable and reproducible scaffolds with high control of dimensions and porosity. This study was focused on the investigation of new biocompatible and biodegradable 3D-printed scaffolds with suitable mechanical properties to assist tendon and ligament regeneration. Polylactic acid (PLA) scaffolds were reinforced with 0.5 wt.% of functionalized graphite nanoplatelets decorated with silver nanoparticles ((f-EG)+Ag). The functionalization of graphene was carried out to strengthen the interface with the polymer. (f-EG)+Ag exhibited antibacterial properties against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli), an important feature for the healing process and prevention of bacterial infections. The scaffolds' structure, biodegradation, and mechanical properties were assessed to confirm their suitability for tendon and ligamentregeneration. All scaffolds exhibited surface nanoroughness created during printing, which was increased by the filler presence. The wet state dynamic mechanical analysis proved that the incorporation of reinforcement led to an increase in the storage modulus, compared with neat PLA. The cytotoxicity assays using L929 fibroblasts showed that the scaffolds were biocompatible. The PLA+[(f-EG)+Ag] scaffolds were also loaded with human tendon-derived cells and showed their capability to maintain the tenogenic commitment with an increase in the gene expression of specific tendon/ligament-related markers. The results demonstrate the potential application of these new 3D-printed nanocomposite scaffolds for tendon and ligament regeneration.
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Affiliation(s)
- Magda Silva
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
- Department of Polymer Engineering, Institute for Polymers and Composites, University of Minho, 4800-058 Guimarães, Portugal; (S.G.); (J.A.C.); (M.C.P.)
| | - Susana Gomes
- Department of Polymer Engineering, Institute for Polymers and Composites, University of Minho, 4800-058 Guimarães, Portugal; (S.G.); (J.A.C.); (M.C.P.)
| | - Cátia Correia
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
| | - Daniela Peixoto
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
| | - Adriana Vinhas
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
| | - Márcia T. Rodrigues
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
| | - Manuela E. Gomes
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
| | - José A. Covas
- Department of Polymer Engineering, Institute for Polymers and Composites, University of Minho, 4800-058 Guimarães, Portugal; (S.G.); (J.A.C.); (M.C.P.)
| | - Maria C. Paiva
- Department of Polymer Engineering, Institute for Polymers and Composites, University of Minho, 4800-058 Guimarães, Portugal; (S.G.); (J.A.C.); (M.C.P.)
| | - Natália M. Alves
- 3B’s Research Group, I3Bs—Research Institute on Biomaterials, Biodegradables and Biomimetics, University of Minho Headquarters of the European Institute of Excellence on Tissue Engineering and Regenerative Medicine, Avepark, 4805-017 Guimarães, Portugal; (M.S.); (C.C.); (D.P.); (A.V.); (M.T.R.); (M.E.G.)
- ICVS/3B’s, Associate PT Government Laboratory, 4710-057 Braga/4805-017 Guimarães, Portugal
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Predicting the Bending of 3D Printed Hyperelastic Polymer Components. Polymers (Basel) 2023; 15:polym15020368. [PMID: 36679247 PMCID: PMC9861503 DOI: 10.3390/polym15020368] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/10/2022] [Revised: 01/03/2023] [Accepted: 01/06/2023] [Indexed: 01/13/2023] Open
Abstract
The advancement of 3D printing has led to its widespread use. NinjaFlex®, a thermoplastic polyurethane (TPU) filament, is a highly durable and flexible material that has been used to create flexible parts. While this material has been available for nearly two decades, the mechanical properties of 3D printed NinjaFlex® parts are not well-understood, especially in bending. The focus of this research was predicting the behavior of small 3D printed NinjaFlex® components. Three-dimensionally printed rectangular specimens of varying lengths and aspect ratios were loaded as cantilevers. The deflection of these specimens was measured using a computer. The experimental results were compared to a modified form of the Euler-Bernoulli Beam Theorem (MEB), which was developed to account for nonlinearities associated with large deflection. Additionally, experimental results were compared to the finite element analysis (FEA). The results showed that both modeling approaches were overall accurate, with the average difference between experimental deflection data and MEB predictions ranging from 0.6% to 3.0%, while the FEA predictions ranged from 0.4% to 2.4%. In the case of the most flexible specimens, MEB underestimated the experimental results, while FEA led to higher retraction.
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Kuo CC, Chen HW, Xu JY, Lee CH, Hunag SH. Effects of Rotational Speed on Joint Characteristics of Green Joining Technique of Dissimilar Polymeric Rods Fabricated by Additive Manufacturing Technology. Polymers (Basel) 2022; 14:polym14224822. [PMID: 36432948 PMCID: PMC9693789 DOI: 10.3390/polym14224822] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2022] [Revised: 10/26/2022] [Accepted: 11/05/2022] [Indexed: 11/11/2022] Open
Abstract
Friction welding (FW) FW of dissimilar polymer rods is capable of manufacturing green products swiftly and economically. In this study, a green manufacturing technique of joining dissimilar polymer rods was proposed, and the effects of rotational speed on the joint characteristics of friction-welded dissimilar polymer rods fabricated by the fused deposition modeling process were investigated experimentally. The shore surface hardness test, impact test, three-point bending test, and differential scanning calorimetry analysis were carried out on the weld joints. The impact energy for FW of polylactic acid (PLA) and PLA, PLA and acrylonitrile butadiene styrene (ABS), PLA and PLA filled with glass fiber (GF), PLA and PLA filled with carbon fiber (CF), PLA and polycarbonate (PC), and PLA and polyamide (PA) rods can be increased by approximately 1.5, 1.5, 1.3, 1.3, 2.1, and 1.5 times by increasing the rotational speed from 330 rpm to 1350 rpm. The bending strength for FW of PLA and PLA, PLA and ABS, PLA and PLA filled with GF, PLA and PLA filled with CF, PLA and PC, and PLA and PA rods can be increased by approximately 1.3, 1.7, 1.3, 1.2, 1.2, and 1.2 times by increasing the rotational speed from 330 rpm to 1350 rpm. However, the surface hardness of the weld bead is not proportional to the rotational speed. The average surface hardness of the weld bead was increased by approximately 5% compared to the surface hardness of the welding base materials.
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Affiliation(s)
- Chil-Chyuan Kuo
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
- Research Center for Intelligent Medical Devices, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
- Correspondence:
| | - Hong-Wei Chen
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
| | - Jing-Yan Xu
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
| | - Chong-Hao Lee
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
| | - Song-Hua Hunag
- Li-Yin Technology Co., Ltd., No. 37, Lane 151, Section 1, Zhongxing Road, Wugu District, New Taipei City 241, Taiwan
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Optimizing Design Parameters of PLA 3D-Printed Scaffolds for Bone Defect Repair. SURGERIES 2022. [DOI: 10.3390/surgeries3030018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Current materials used to fill bone defects (ceramics, cement) either lack strength or do not induce bone repair. The use of biodegradable polymers such as PLA may promote patient healing by stimulating the production of new bone in parallel with a controlled degradation of the scaffold. This project aims to determine the design parameters maximising scaffold mechanical performance in such materials. Starting from a base cylindrical model of 10 mm height and of outer and inner diameters of 10 and 4 mm, respectively, 27 scaffolds were designed. Three design parameters were investigated: pore distribution (crosswise, lengthwise, and eccentric), pore shape (triangular, circular, and square), and pore size (surface area of 0.25 mm2, 0.5625 mm2, and 1 mm2). Using the finite element approach, a compressive displacement (0.05 mm/s up to 15% strain) was simulated on the models and the resulting scaffold stiffnesses (N/mm2) were compared. The models presenting good mechanical behaviors were further printed along two orientations: 0° (cylinder sitting on its base) and 90° (cylinder laying on its side). A total of n = 5 specimens were printed with PLA for each of the retained models and experimentally tested using a mechanical testing machine with the same compression parameters. Rigidity and yield strength were evaluated from the experimental curves. Both numerically and experimentally, the highest rigidity was found in the model with circular pore shape, crosswise pore distribution, small pore size (surface area of 0.25 mm2), and a 90° printing orientation. Its average rigidity reached 961 ± 32 MPa from the mechanical testing and 797 MPa from the simulation, with a yield strength of 42 ± 1.5 MPa. The same model with a printing orientation of 0° resulted in an average rigidity of 515 ± 7 MPa with a yield strength of 32 ± 1.6 MPa. Printing orientation and pore size were found to be the most influential design parameters on rigidity. The developed design methodology should accelerate the identification of effective scaffolds for future in vitro and in vivo studies.
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Grimaldo Ruiz O, Rodriguez Reinoso M, Ingrassia E, Vecchio F, Maniero F, Burgio V, Civera M, Bitan I, Lacidogna G, Surace C. Design and Mechanical Characterization Using Digital Image Correlation of Soft Tissue-Mimicking Polymers. Polymers (Basel) 2022; 14:polym14132639. [PMID: 35808685 PMCID: PMC9269014 DOI: 10.3390/polym14132639] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2022] [Revised: 06/17/2022] [Accepted: 06/24/2022] [Indexed: 12/13/2022] Open
Abstract
Present and future anatomical models for biomedical applications will need bio-mimicking three-dimensional (3D)-printed tissues. These would enable, for example, the evaluation of the quality-performance of novel devices at an intermediate step between ex-vivo and in-vivo trials. Nowadays, PolyJet technology produces anatomical models with varying levels of realism and fidelity to replicate organic tissues. These include anatomical presets set with combinations of multiple materials, transitions, and colors that vary in hardness, flexibility, and density. This study aims to mechanically characterize multi-material specimens designed and fabricated to mimic various bio-inspired hierarchical structures targeted to mimic tendons and ligaments. A Stratasys® J750™ 3D Printer was used, combining the Agilus30™ material at different hardness levels in the bio-mimicking configurations. Then, the mechanical properties of these different options were tested to evaluate their behavior under uni-axial tensile tests. Digital Image Correlation (DIC) was used to accurately quantify the specimens’ large strains in a non-contact fashion. A difference in the mechanical properties according to pattern type, proposed hardness combinations, and matrix-to-fiber ratio were evidenced. The specimens V, J1, A1, and C were selected as the best for every type of pattern. Specimens V were chosen as the leading combination since they exhibited the best balance of mechanical properties with the higher values of Modulus of elasticity (2.21 ± 0.17 MPa), maximum strain (1.86 ± 0.05 mm/mm), and tensile strength at break (2.11 ± 0.13 MPa). The approach demonstrates the versatility of PolyJet technology that enables core materials to be tailored based on specific needs. These findings will allow the development of more accurate and realistic computational and 3D printed soft tissue anatomical solutions mimicking something much closer to real tissues.
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Affiliation(s)
- Oliver Grimaldo Ruiz
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
| | - Mariana Rodriguez Reinoso
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
| | - Elena Ingrassia
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
| | - Federico Vecchio
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
| | - Filippo Maniero
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
| | - Vito Burgio
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
| | - Marco Civera
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
- Correspondence:
| | - Ido Bitan
- Stratasys Headquarters, 1 Holtzman St. Science Park, Rehovot P.O. Box 2496, Israel;
| | - Giuseppe Lacidogna
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
| | - Cecilia Surace
- Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy; (O.G.R.); (M.R.R.); (E.I.); (F.V.); (F.M.); (V.B.); (G.L.); (C.S.)
- Laboratory of Bio-Inspired Nanomechanics “Giuseppe Maria Pugno”, Politecnico di Torino, Corso Duca Degli Abruzzi 24. P. C., 10129 Turin, Italy
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9
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Weld Strength of Friction Welding of Dissimilar Polymer Rods Fabricated by Fused Deposition Modeling. Polymers (Basel) 2022; 14:polym14132582. [PMID: 35808626 PMCID: PMC9268937 DOI: 10.3390/polym14132582] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/25/2022] [Revised: 06/14/2022] [Accepted: 06/23/2022] [Indexed: 12/23/2022] Open
Abstract
Friction welding (FRW) is a promising method for joining cylindrical components of dissimilar and similar polymers or metals. In particular, FRW is capable of generating defect-free welds. Fused deposition modeling (FDM) has been widely employed in the automotive industry, ranging from lightweight tools, testing models, and functional parts. Conventionally, dissimilar parts fabricated by FDM are joined by glue. However, distinct disadvantages of this approach include both low joining strength and low joining efficiency. Hitherto, little has been reported on the characterizations of weld strength of FRW of dissimilar parts fabricated by FDM. In addition, FRW of dissimilar polymeric materials is a difficult task because different polymers have different physical, rheological, and mechanical properties. In this study, the effects of welding revolution on the weld strength of friction welding dissimilar parts fabricated by FDM are investigated experimentally. It was found that the average flexural strength of dissimilar polymer rods fabricated by FRW is about 1.52 times that of dissimilar polymer rods fabricated by gluing. The highest flexure strength can be obtained by FRW using polylactic acid (PLA) and PC (polycarbonate) rods. The average impact strength of dissimilar polymer rods fabricated by FRW is about 1.04 times that of dissimilar polymer rods joined by gluing. The highest impact strength can be obtained by FRW using PLA to PLA rods.
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10
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3D Printing for Cartilage Replacement: A Preliminary Study to Explore New Polymers. Polymers (Basel) 2022; 14:polym14051044. [PMID: 35267866 PMCID: PMC8914867 DOI: 10.3390/polym14051044] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/05/2022] [Revised: 03/01/2022] [Accepted: 03/02/2022] [Indexed: 02/05/2023] Open
Abstract
The use of additive manufacturing technologies for biomedical applications must begin with the knowledge of the material to be used, by envisaging a very specific application rather than a more general aim. In this work, the preliminary study was focused on considering the cartilaginous tissue. This biological tissue exhibits different characteristics, such as thickness and mechanical properties, depending on its specific function in the body. Due to the lack of vascularization, cartilage is a supporting connective tissue with limited capacity for recovery and regeneration. For this reason, any approach, whether to repair/regenerate or as a total replacement, needs to fulfill the adequate mechanical and chemical properties of the surrounding native cartilage to be successful. This work aims to explore the possibility of using new polymers for cartilage total replacement approaches with polymeric materials processed with the specific 3D printing technique of fused filament fabrication (FFF). The materials studied were Nylon® 12 (PA12), already described for this purpose, and LAY-FOMM® 60 (FOMM). FOMM has not been described in the literature for biomedical purposes. Therefore, the chemical, thermal, swelling capacity, and mechanical properties of the filaments were thoroughly characterized to better understand the structure–properties–application relationships of this new polymer. In addition, as the FFF technology is temperature based, the properties were also evaluated in the printed specimens. Due to the envisaged application, the specimens were also characterized in the wet state. When comparing the obtained results with the properties of native cartilage, it was possible to conclude that: (i) PA12 exhibits low swelling capacity, while FOMM, in its dry and wet forms, has a higher swelling capacity, closer to that of native cartilage; (ii) the mechanical properties of the polymeric materials, especially PA12, are higher than those of native cartilage; and (iii) from the mechanical properties evaluated by ultra-micro hardness tests, the values for FOMM indicate that this material could be a good alternative for cartilage replacement in older patients. This preliminary study, essentially devoted to expanding the frontiers of the current state of the art of new polymeric materials, provides valuable indications for future work targeting the envisaged applications.
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11
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Ballacchino G, Weaver E, Mathew E, Dorati R, Genta I, Conti B, Lamprou DA. Manufacturing of 3D-Printed Microfluidic Devices for the Synthesis of Drug-Loaded Liposomal Formulations. Int J Mol Sci 2021; 22:ijms22158064. [PMID: 34360832 PMCID: PMC8348465 DOI: 10.3390/ijms22158064] [Citation(s) in RCA: 27] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/23/2021] [Revised: 07/22/2021] [Accepted: 07/26/2021] [Indexed: 12/12/2022] Open
Abstract
Microfluidic technique has emerged as a promising tool for the production of stable and monodispersed nanoparticles (NPs). In particular, this work focuses on liposome production by microfluidics and on factors involved in determining liposome characteristics. Traditional fabrication techniques for microfluidic devices suffer from several disadvantages, such as multistep processing and expensive facilities. Three-dimensional printing (3DP) has been revolutionary for microfluidic device production, boasting facile and low-cost fabrication. In this study, microfluidic devices with innovative micromixing patterns were developed using fused deposition modelling (FDM) and liquid crystal display (LCD) printers. To date, this work is the first to study liposome production using LCD-printed microfluidic devices. The current study deals with 1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC) liposomes with cholesterol (2:1) prepared using commercial and 3D-printed microfluidic devices. We evaluated the effect of microfluidic parameters, chip manufacturing, material, and channel design on liposomal formulation by analysing the size, PDI, and ζ-potential. Curcumin exhibits potent anticancer activity and it has been reported that curcumin-loaded liposomes formulated by microfluidics show enhanced encapsulation efficiency when compared with other reported systems. In this work, curcumal liposomes were produced using the developed microfluidic devices and particle sizing, ζ-potential, encapsulation efficiency, and in vitro release studies were performed at 37 °C.
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Affiliation(s)
- Giulia Ballacchino
- School of Pharmacy, Queen’s University Belfast, Belfast BT9 7BL, UK; (G.B.); (E.W.); (E.M.)
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy; (R.D.); (I.G.)
| | - Edward Weaver
- School of Pharmacy, Queen’s University Belfast, Belfast BT9 7BL, UK; (G.B.); (E.W.); (E.M.)
| | - Essyrose Mathew
- School of Pharmacy, Queen’s University Belfast, Belfast BT9 7BL, UK; (G.B.); (E.W.); (E.M.)
| | - Rossella Dorati
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy; (R.D.); (I.G.)
| | - Ida Genta
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy; (R.D.); (I.G.)
| | - Bice Conti
- Department of Drug Sciences, University of Pavia, Viale Taramelli 12, 27100 Pavia, Italy; (R.D.); (I.G.)
- Correspondence: (B.C.); (D.A.L.); Tel.: +39-0382-987378 (B.C.); +44-(0)28-9097-2617 (D.A.L.)
| | - Dimitrios A. Lamprou
- School of Pharmacy, Queen’s University Belfast, Belfast BT9 7BL, UK; (G.B.); (E.W.); (E.M.)
- Correspondence: (B.C.); (D.A.L.); Tel.: +39-0382-987378 (B.C.); +44-(0)28-9097-2617 (D.A.L.)
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12
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Kuo CC, Chen JY, Chang YH. Optimization of Process Parameters for Fabricating Polylactic Acid Filaments Using Design of Experiments Approach. Polymers (Basel) 2021; 13:polym13081222. [PMID: 33918968 PMCID: PMC8070569 DOI: 10.3390/polym13081222] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/06/2021] [Revised: 04/01/2021] [Accepted: 04/07/2021] [Indexed: 11/16/2022] Open
Abstract
The amount of wasted polylactic acid (PLA) is increasing because 3D printing services are an increasingly popular offering in many fields. The PLA is widely employed in the fused deposition modeling (FDM) since it is an environmentally friendly polymer. However, failed prototypes or physical models can generate substantial waste. In this study, the feasibility of recycling PLA waste plastic and re-extruded it into new PLA filaments was investigated. An automatic PLA filament extruder was first developed for fabricating new PLA filaments. This paper also discusses the process, challenges, and benefits of recycling PLA waste plastic in an effort to fabricate new PLA filaments more sustainable. It was found that it was possible to fabricate PLA filament using recycled PLA waste plastic. The production cost is only 60% of the commercially available PLA filament. The tensile strength of the developed PLA filament is approximately 1.1 times that of the commercially available PLA filament. The design of experiments approach was employed to investigate the optimal process parameters for fabricating PLA filaments. The most important control factor affecting the diameter of PLA filament is the barrel temperature, followed by recycled material addition ratio, extrusion speed, and cooling distance. The optimal process parameters for fabricating PLA filament with a diameter of 1.7 mm include the barrel temperature of 184 °C, extrusion speed of 490 mm/min, cooling distance of 57.5 mm, and recycled material addition ratio of 40%.
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Affiliation(s)
- Chil-Chyuan Kuo
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan; (J.-Y.C.); (Y.-H.C.)
- Research Center for Intelligent Medical Devices, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan
- Correspondence:
| | - Jia-You Chen
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan; (J.-Y.C.); (Y.-H.C.)
| | - Yuan-Hao Chang
- Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, New Taipei City 243, Taiwan; (J.-Y.C.); (Y.-H.C.)
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