Effect of Graphite on Copper Bioleaching from Waste Printed Circuit Boards

Copper recovery from waste printed circuit boards using pyrite as the bioleaching substrate

Waste printed circuit boards (WPCBs) can be bioleached for Cu recovery, but lack of substrate for the bioleaching culture. In this study, using pyrite as a bacterial substrate for bioleaching WPCBs and recovering Cu was explored. The results showed that the WPCBs bioleaching using pyrite as the bacterial substrate was feasible. Mechanical crushing was a suitable WPCBs pretreatment method. The optimal WPCBs and pyrite pulp densities were respectively found to be 1.25% (w/v) and 1.0% (w/v), and the suitable nitrogen source ratio ((NH4)2SO4: (NH4)2HPO4) was deemed as 2 g/L: 2 g/L, achieving a Cu2+ leaching efficiency of 95.60 ± 1.57% in 14 d. Copper in the bioleaching solution can be directly recovery via electrodeposition. The Cu recovery efficiency in 60 min was up to 92.19 ± 1.35% under the optimal condition that the initial Cu2+ concentration and pH were respectively set at 7.34 g/L and 2.75, and the current density was set at 200 A/m2. Copper was found as the dominant metal in the cathode deposits, existing in the form of Cu and Cu2O. This work provided a novel approach for bioleaching WPCBs and recovering Cu.

Bioleaching of Typical Electronic Waste-Printed Circuit Boards (WPCBs): A Short Review

The rapid pace of innovations and the frequency of replacement of electrical and electronic equipment has made waste printed circuit boards (WPCB) one of the fastest growing waste streams. The frequency of replacement of equipment can be caused by a limited time of proper functioning and increasing malfunctions. Resource utilization of WPCBs have become some of the most profitable companies in the recycling industry. To facilitate WPCB recycling, several advanced technologies such as pyrometallurgy, hydrometallurgy and biometallurgy have been developed. Bioleaching uses naturally occurring microorganisms and their metabolic products to recover valuable metals, which is a promising technology due to its cost-effectiveness, environmental friendliness, and sustainability. However, there is sparse comprehensive research on WPCB bioleaching. Therefore, in this work, a short review was conducted from the perspective of potential microorganisms, bioleaching mechanisms and parameter optimization. Perspectives on future research directions are also discussed.

Leaching of Copper from Waste-Printed Circuit Boards (PCBs) in Sulfate Medium Using Cupric Ion and Oxygen

In the present paper, the leaching of copper from printed circuit boards (PCBs) using sulfuric acid with Cu2+ and O2 is proposed. The effects of various process parameters such as agitation speed, temperature, the type and the flow rate of gas, initial Cu2+ concentration, and pulp density were investigated to examine the dissolution behavior of Cu from PCBs in 1 mol/L sulfuric acid. The kinetic studies were performed using the obtained leaching data. The leaching rate of Cu from PCBs was found to be higher on addition of Cu2+ and O2 to the leachant in comparison with the addition of O2 or both Cu2+ and N2 in the leachant. The leaching efficiency of Cu was found to be increased with increasing agitation speed, temperature, O2 flow rate, and initial Cu2+ concentration and decreasing pulp density. The 96% of Cu leaching efficiency was obtained under the following conditions: sulfuric acid concentration, 1 mol/L; temperature, 90 °C; agitation speed, 600 rpm; pulp density, 1%; initial Cu2+ concentration, 10,000 mg/L; and O2 flow rate, 1000 cc/min. The leaching data and analyses indicate that the Cu leaching from PCBs followed the reaction-controlled model satisfactorily and determined that the activation energy was found to be 23.8 kJ/mol. Therefore, these results indicate that the sulfuric acid solution with Cu2+ and O2 as a mild leach medium without strong oxidants such as HNO3, H2O2, and Fe3+ is valid for Cu leaching from PCBs.

Microorganisms and Plants in the Recovery of Metals from the Printed Circuit Boards of Computers and Cell Phones: A Mini Review

Most electrical and electronic equipment contain a printed circuit board (PCB), which is the board on which microelectronic components are mounted. The PCBs of obsolete and discarded electrical and electronic equipment are a material of great value due to their high metal content that is of commercial importance (i.e., Au, Ag, Pd, Pt, Ir, Ti, Ge, Si, Al, Cu, Ni, Zn, Fe, Sn, As, and Pb). Hydrometallurgical and pyrometallurgical methods have been used to extract metals from PCBs; however, these methods have energy and environmental disadvantages, which is why in recent years sustainable alternatives have been sought. Among these alternatives are the biological methods that contemplate the use of microorganisms and plants to recover metals from PCBs. In this review, only studies specifying the use of bacteria, fungi, and plants in the recovery of metals from the PCBs of computers and cell phones were considered, since the metallic composition of these plates varies according to the electronic equipment. In addition, the challenges and recommendations for these biotechnological processes to be improved and implemented at the industrial level in the coming years are discussed.