Methods of Ore Pretreatment for Comminution Energy Reduction

Yttrium speciation variability in bauxite residues of various origins, ages and storage conditions

Bauxite residues (BRs) are highly alkaline wastes generated during alumina production from bauxite ore. Billions of tons have been accumulating worldwide for more than 100 years, they are stored in various forms, and pose environmental and societal issues. At the same time, BRs are promising secondary sources for the production of critical metals including rare earth elements (REEs). However, knowledge on REE speciation is lacking, and is consequently an obstacle to the development of large-scale extraction process. This study analyses the influence of origin of the bauxite ore (lateritic or karstic), the storage conditions and storage time on the properties of ten BR samples, with a particular focus on the speciation of yttrium, which is used as a proxy to identify the behaviour of heavy REE. A multi-scale approach linked yttrium speciation and the origin of the bauxite ore whereas no major variation was observed as a function of storage conditions or ageing of the BRs. Yttrium is mainly found in the form of xenotime phosphate particles in BRs of lateritic origin, while in karstic BRs, the majority of yttrium is probably adsorbed or incorporated into other minerals including iron oxyhydroxide and hydroxyapatite minerals.

Beneficial effects of a polysaccharide-based grinding aid on magnetite flotation: a green approach

Grinding is the most energy-intensive step in mineral beneficiation processes. The use of grinding aids (GAs) could be an innovative solution to reduce the high energy consumption associated with size reduction. Surprisingly, little is known about the effects of GAs on downstream mineral beneficiation processes, such as flotation separation. The use of ecofriendly GAs such as polysaccharide-based materials would help multiply the reduction of environmental issues in mineral processing plants. As a practical approach, this work explored the effects of a novel polysaccharide-based grinding aid (PGA) on magnetite's grinding and its reverse flotation. Batch grinding tests indicated that PGA improved grinding performance by reducing energy consumption, narrowing particle size distribution of products, and increasing their surface area compared to grinding without PGA. Flotation tests on pure samples illustrated that PGA has beneficial effects on magnetite depression (with negligible effect on quartz floatability) through reverse flotation separation. Flotation of the artificial mixture ground sample in the presence of PGA confirmed the benefits, giving a maximum Fe recovery and grade of 84.4 and 62.5%, respectively. In the absence of starch (depressant), PGA resulted in a separation efficiency of 56.1% compared to 43.7% without PGA. The PGA adsorption mechanism was mainly via physical interaction based on UV-vis spectra, zeta potential tests, Fourier transform infrared spectroscopy (FT-IR), and stability analyses. In general, the feasibility of using PGA, a natural green polymer, was beneficial for both grinding and reverse flotation separation performance.

Grinding Behaviour of Microwave-Irradiated Mining Waste

The combined microwave-assisted sorting and microwave-assisted comminution of minerals has been proposed to reduce the huge grinding energy consumption in mineral processing. However, gangue minerals would be discarded after the sorting process despite the microwave energy absorbed during their treatment. Therefore, this paper investigates the effect of microwave pretreatment on the Bond work index (BWI) of quartz and calcite samples, as they represent the dominant gangues in many ores and are key inputs in the cement industry, which requires intensive grinding. The samples were characterized using a scanning electron microscope coupled with energy dispersive X-ray (SEM-EDX), and Fourier transform infrared (FTIR) and X-ray diffraction (XRD) methods. The BWIs of the two samples were determined before and after the microwave treatment (2.45 GHz, 1.7 kW) at 2, 4 and 6 minutes. SEM image analyses of the untreated and microwave-treated samples were performed using ImageJ software. The results showed that after 4 minutes of radiation treatment, the BWI of the studied quartz was reduced by 13.83%, while that of the calcite increased by 15.59%. The results of the SEM image analysis indicated that the quartz developed more cracks than the calcite under the same microwave treatment conditions. Based on these findings, microwave pretreatment is suitable to reduce the grinding energy of the studied quartz, but offers no energy-saving benefit to the studied calcite.