A Sustainable Bioleaching of a Low-Grade Chalcopyrite Ore

Multi-Objective Optimization of Copper Bioleaching: Comparative Study of Pure and Co-Cultured Cultivation

Background

Bioleaching is a practical method to recover metals from low-grade mineral sulfides. The most frequent bacteria involved in the bioleaching of metals from ores are Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans. Experimental design is a method through which the optimum activity condition will be obtained, avoiding numerous trials and errors.

Objectives

This study aimed to optimize the bioleaching condition of two indigenous iron- and sulfur-oxidizing bacteria from the Meydouk mine, Iran, and evaluate their function in a semi-pilot operation in pure and mixed cultures.

Material and Methods

After treatment with sulfuric acid, the bacterial DNA was extracted, and further 16S rRNA was sequenced to characterize the bacterial species. The cultivation condition of these bacteria was optimized using Design-expert (6.1.1 version) software. The copper recovery rate and the differentiation in the ORP rate in the percolation columns were also investigated. These strains were isolated from the Meydouk mine for the first time.

Results

16S rRNA analysis revealed that both bacteria belong to the Acidithiobacillus genus. The factors with the most significant impact on Acidithiobacillus ferrooxidans with their optimum level were temperature=35 °C, pH=2.5, and initial FeSO₄ concentration=25 g.L^-1. Also, initial sulfur concentration had the most significant impact on Acidithiobacillus thiooxidans with the optimum level of 35 g.L^-1. Moreover, the mixed culture determined higher bioleaching efficiency compared with the case of employing the pure cultures.

Conclusions

Utilizing a mixture of both bacteria, Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans elevated the Cu recovery rate due to the synergetic function of the strains. Also, introducing an initial dosage of sulfur and pre-acidification could elevate metal recovery efficiency.

Current Trends in Metal Biomining with a Focus on Genomics Aspects and Attention to Arsenopyrite Leaching-A Review

The presented review is based on scientific microbiological articles and patents in the field of biomining valuable metals. The main attention is paid to publications of the last two decades, which illustrate some shifts in objects of interest and modern trends both in general and applied microbiology. The review demonstrates that microbial bioleaching continues to develop actively, despite various problems in its industrial application. The previous classic trends in the microbial bioleaching persist and remain unchanged, including (i) the search for and selection of new effective species and strains and (ii) technical optimization of the bioleaching process. Moreover, new trends were formed during the last decades with an emphasis on the phylogeny of leaching microbiota and on genomes of the leaching microorganisms. This area of genomics provides new, interesting information and forms a basis for the subsequent construction of new leaching strains. For example, this review mentions some changed strains with increased resistance to toxic compounds. Additionally, the review considers some problems of bioleaching valuable metals from toxic arsenopyrite.

Bulk flotation followed by selective leaching with biogenic ferric iron is a promising solution for eco-friendly processing of complex sulfidic ores

The development of cost-effective environmentally friendly technologies is of current importance for the intensification of metal recovery. Here, we propose a new direction in the use of a two-step process for the treatment of complex sulfidic ores. In the first step, ore flotation allows the obtainment of a bulk copper-zinc concentrate and low-toxicity waste. In the second step, zinc is selectively extracted by chemical leaching with a biogenic ferric iron solution, while copper is accumulated in the leach residue. Importantly, the efficiency of this step depends on the chemical and mineralogical composition of polymetallic concentrates. Four samples of the copper-zinc sulfide concentrate with various contents of copper and zinc have been leached in multiple cycles at 80 °C, 10% of pulp density, and pH 1.3-1.5. The leaching of the concentrate that contained 14.7% of copper and 5.0% of zinc for three leaching cycles (total duration, 5.75 h) allowed the obtainment of a leach residue containing 15.3 and 0.14% of copper and zinc, respectively. At the same time, the leaching of another concentrate that contained 19.2% of copper and 2.64% of zinc after one leaching cycle (total duration, 0.67 h) led to copper and zinc contents of 19.1 and 0.72%, respectively, in the leach residue. Therefore, the treatment of only two concentrates allowed the obtainment of high-grade copper concentrates containing low amounts of zinc. Ferric iron, the oxidant of sulfide minerals, was fully regenerated in leachate within 30-35 h at 40 °C using an acidophilic microbial community dominated by Leptospirillum ferriphilum, Sulfobacillus spp., and Ferroplasma acidiphilum. The loss of copper and zinc in solid waste of the bioregeneration did not exceed 1.0% and 1.8%, respectively. The proposed flowsheet of bulk concentrate processing has several important advantages over conventional technologies, including short duration of leaching, formation of low-toxicity solid waste, and pyrometallurgical processing of only high-grade copper concentrates. This approach can be a promising solution for the efficient processing of polymetallic bulk concentrates.