Production of Micro- and Nanoscale Lignin from Wheat Straw Using Different Precipitation Setups

Valorization of nano-based lignocellulosic derivatives to procure commercially significant value-added products for biomedical applications

Biowaste, produced from nature, is preferred to be a good source of carbon and ligninolytic machinery for many microorganisms. They are complex biopolymers composed of lignin, cellulose, and hemicellulose traces. This biomass can be depolymerized to its nano-dimensions to gain exceptional properties useful in the field of cosmetics, pharmaceuticals, high-strength materials, etc. Nano-sized biomass derivatives overcome the inherent drawbacks of the parent material and offer promises as a potential material for a wide range of applications with their unique traits such as low-toxicity, biocompatibility, biodegradability and environmentally friendly nature with versatility. This review focuses on the production of value-added products feasible from nanocellulose, nano lignin, and xylan nanoparticles which is quite a novel study of its kind. Dawn of nanotechnology has converted bio waste by-products (hemicellulose and lignin) into useful precursors for many commercial products. Nano-cellulose has been employed in the fields of electronics, cosmetics, drug delivery, scaffolds, fillers, packaging, and engineering structures. Xylan nanoparticles and nano lignin have numerous applications as stabilizers, additives, textiles, adhesives, emulsifiers, and prodrugs for many polyphenols with an encapsulation efficiency of 50%. This study will support the potential development of composites for emerging applications in all aspects of interest and open up novel paths for multifunctional biomaterials in nano-dimensions for cosmetic, drug carrier, and clinical applications.

Aqueous ethanol organosolv process for the valorization of Brewer's spent grain (BSG)

Brewers spent grain (BSG), the main solid byproduct of brewing, is annually generated by ca 37 million tons worldwide, which due to limited application, mostly ends up in landfills. This study aims to separate BSG's fractions (lignin, cellulose, and hemicellulose) by ethanol organosolv pretreatment. Lignin-rich fractions were recovered using a two-step separation technique. The effects of temperature, retention time, and ethanol concentration on the quantity and quality of fractions were studied. The temperature considerably impacted the quality and quantity of obtained fractions, while other parameter effects greatly depended on the temperature. Substantial hemicellulose removal (90 %) along with lignin removal (56 %) and recovery (57 %) were obtained at 180 °C. The highest lignin purity (95 %) was obtained at the pretreatment conditions of 180 °C, 120 min, and 50 % ethanol concentration. This work provides an alternative route for BSG utilization, mitigating its environmental impact while enhancing the economy of a brewery.

Influence of Temperature and Lignin Concentration on Formation of Colloidal Lignin Particles in Solvent-Shifting Precipitation

Colloidal lignin particles offer a promising route towards material applications of lignin. While many parameters influencing the formation of these particles in solvent-shifting precipitation have been studied, only a small amount of research on the influence of temperature has been conducted so far, despite it being a major influence parameter in the precipitation of colloidal lignin particles. Temperature influences various other relevant properties, such as viscosity, density, and lignin solubility. This makes investigation of both temperature and lignin concentration in combination interesting. The present work investigates the precipitation at different temperatures and initial lignin concentrations, revealing that an increased mixing temperature results in smaller particle sizes, while the yield is slightly lowered. This effect was strongest at the highest lignin concentration, lowering the hydrodynamic diameter of the particles from 205 to 168 nm. Decreasing the lignin concentration resulted in significantly smaller particles (from 205 to 121 nm at 20 °C mixing temperature) but almost no change in particle yield (between 81.2 and 84.6% at 20 °C mixing temperature). This opens up possibilities for the process control and optimization of lignin precipitation.

Water stable colloidal lignin-PVP particles prepared by electrospray

In this study, electrospray deposition has been used as a method to prepare lignin submicron spherical particles. Regularities of electrospraying of lignin solutions in DMSO were revealed. The influence of voltage, distance between electrodes, feed rate, temperature and concentration of lignin solution on the morphology, size and polydispersity of the obtained particles was determined. SEM, IR, TG-DSC, elemental analysis, dynamic light scattering, Zeta potential and nitrogen sorption were used to characterize the particles and to determine their properties. The aqueous colloidal solutions of the submicron particles of lignins from various plant sources were stabilized by preparing the lignin/polyvinylpyrrolidone polymeric complexes.

Ultrafine Friction Grinding of Lignin for Development of Starch Biocomposite Films

The work demonstrates the utilization of fractionalized lignin from the black liquor of soda pulping for the development of starch-lignin biocomposites. The effect of ultrafine friction grinding on lignin particle size and properties of the biocomposites was investigated. Microscopic analysis and membrane filtration confirmed the reduction of lignin particle sizes down to micro and nanoparticles during the grinding process. Field Emission Scanning Electron Microscopy confirmed the compatibility between lignin particles and starch in the composites. The composite films were characterized for chemical structure, ultraviolet blocking, mechanical, and thermal properties. Additional grinding steps led to the reduction of large lignin particles and the produced particles were uniform. The formation of 7.7 to 11.3% lignin nanoparticles was confirmed in the two steps of membrane filtration. The highest tensile strain of the biocomposite films were 5.09 MPa, which displays a 40% improvement compared to starch films. Further, thermal stability of the composite films was better than that of starch films. The results from ultraviolet transmission showed that the composite films could act as an ultraviolet barrier in packaging applications.

Lignin Nanoparticles and Their Nanocomposites

Lignin nanomaterials have emerged as a promising alternative to fossil-based chemicals and products for some potential added-value applications, which benefits from their structural diversity and biodegradability. This review elucidates a perspective in recent research on nanolignins and their nanocomposites. It summarizes the different nanolignin preparation methods, emphasizing anti-solvent precipitation, self-assembly and interfacial crosslinking. Also described are the preparation of various nanocomposites by the chemical modification of nanolignin and compounds with inorganic materials or polymers. Additionally, advances in numerous potential high-value applications, such as use in food packaging, biomedical, chemical engineering and biorefineries, are described.

Production and Properties of Lignin Nanoparticles from Ethanol Organosolv Liquors-Influence of Origin and Pretreatment Conditions

Despite major efforts in recent years, lignin as an abundant biopolymer is still underutilized in material applications. The production of lignin nanoparticles with improved properties through a high specific surface area enables easier applicability and higher value applications. Current precipitation processes often show poor yields, as a portion of the lignin stays in solution. In the present work, lignin was extracted from wheat straw, spruce, and beech using ethanol organosolv pretreatment at temperatures from 160-220 °C. The resulting extracts were standardized to the lowest lignin content and precipitated by solvent-shifting to produce lignin micro- and nanoparticles with mean hydrodynamic diameters from 67.8 to 1156.4 nm. Extracts, particles and supernatant were analyzed on molecular weight, revealing that large lignin molecules are precipitated while small lignin molecules stay in solution. The particles were purified by dialysis and characterized on their color and antioxidant activity, reaching ASC equivalents between 19.1 and 50.4 mg/mg. This work gives detailed insight into the precipitation process with respect to different raw materials and pretreatment severities, enabling better understanding and optimization of lignin nanoparticle precipitation.

Direct Precipitation of Lignin Nanoparticles from Wheat Straw Organosolv Liquors Using a Static Mixer

Micro- and nanosize lignin shows improved properties compared to standard lignin available today and has been gaining interest in recent years. Lignin is the largest renewable resource with an aromatic skeleton on earth but it is used for relatively low-value applications. Lignin in micro- to nanoscale; however, could facilitate rather valuable applications. Current production methods consume high amounts of solvents for purification and precipitation. The process investigated in this work uses the direct precipitation of lignin nanoparticles from organosolv pretreatment extract in a static mixer and can reduce solvent consumption drastically. The pH value, ratio of antisolvent to organosolv extract and flowrate in the mixer were investigated as precipitation parameters in terms of the resulting particle properties. Particles with dimensions ranging from 97.3 to 219.3 nm could be produced, and at certain precipitation parameters, carbohydrate impurities reach values as low as in purified lignin particles. Yields were found independent of the precipitation parameters with 48.2 ± 4.99%. Results presented in this work can be used to optimize precipitation parameters with emphasis on particle size, carbohydrate impurities or the solvent consumption.

Lignin-Based Pesticide Delivery System

The potential of lignosulfonates as widely underutilized byproducts of the pulp and paper industry for the synthesis of a biodegradable pesticide carrier system was assessed in this study. Design of experiment software MODDE Pro was for the first time applied to optimize lignosulfonate granule production using Myceliophthora thermophila laccase as a biocatalyst. Enzymatic cross-linking was monitored using size exclusion chromatography coupled online to multiangle laser light scattering, viscosity measurement, and enzyme activity. The determined optimal and experimentally confirmed incubation conditions were: 33 °C, 30 cm³/min O₂ supply, and 190 min reaction time. The granules were thereafter loaded with 2 g/kg 3,6-dichloro-2-methoxybenzoic acid (Dicamba), a broad-spectrum herbicide. According to the HPLC analysis, complete release of Dicamba was achieved after 48 h of release. This study showed the green production of a 100% lignosulfonate-based biodegradable solid carrier with potential application in agriculture.

Improving the economy of lignocellulose-based biorefineries with organosolv pretreatment

Lignocellulose-based processes for production of value-added products still face bottlenecks to attain feasibility. The key might lie on the biorefining of all lignocellulose main polymers, that is, cellulose, hemicellulose and lignin. Lignin, considered an impediment in the access of cellulose and normally considered for energy recovery purposes, can give a higher contribution towards profitability of lignocellulosic biorefineries. Organosolv pretreatment allows selective fractionation of lignocellulose into separate cellulose-, hemicellulose- and lignin-rich streams. Ethanol organosolv and wood substrates dominated the research studies, while a wide range of substrates need definition on the most suitable organosolv pretreatment systems. Techno-economic and environmental analyses of organosolv-based processes as well as proper valorization strategies of the hemicellulose-rich fraction are still scarce. In view of dominance of ethanol organosolv with high delignification yields and high-purity of the recovered cellulose-rich fractions, close R & D collaboration with 1st generation ethanol plants might boost commercialization.

A Review on the Feedstocks for the Sustainable Production of Bioactive Compounds in Biorefineries

Since 2015, the sustainable development goals of the United Nations established a route map to achieve a sustainable society, pushing the industry to aim for sustainable processes. Biorefineries have been studied as the technological scheme to process integrally renewable resources. The so-called “bioactive” compounds (BACs) have been of high interest, given their high added value and potential application in pharmaceutics and health, among others. However, there are still elements to be addressed to consider them as economic drivers of sustainable processes. First, BACs can be produced from many sources and it is important to identify feedstocks for this purpose. Second, a sustainable production process should also consider valorizing the remaining components. Finally, feedstock availability plays an important role in affecting the process scale, logistics, and feasibility. This work consists of a review on the feedstocks for the sustainable production of BACs in biorefineries, covering the type of BAC, composition, and availability. Some example biorefineries are proposed using wheat straw, hemp and grapevine shoots. As a main conclusion, multiple raw materials have the potential to obtain BACs that can become economic drivers of biorefineries. This is an interesting outlook, as the integral use of the feedstocks may not only allow obtaining different types of BACs, but also other fiber products and energy for the process self-supply.

Formation of Lignin Nanoparticles by Combining Organosolv Pretreatment of Birch Biomass and Homogenization Processes

Valorization of lignocellulosic biomass into a biorefinery scheme requires the use of all biomass components; in this, the lignin fraction is often underutilized. Conversion of lignin to nanoparticles is an attractive solution. Here, we investigated the effect of different lignin isolation processes and a post-treatment homogenization step on particle formation. Lignin was isolated from birch chips by using two organosolv processes, traditional organosolv (OS) and hybrid organosolv-steam explosion (HOS-SE) at various ethanol contents. For post-treatment, lignin was homogenized at 500 bar using different ethanol:water ratios. Isolation of lignin with OS resulted in unshaped lignin particles, whereas after HOS-SE, lignin micro-particles were formed directly. Addition of an acidic catalyst during HOS-SE had a negative impact on the particle formation, and the optimal ethanol content was 50⁻60% v/v. Homogenization had a positive effect as it transformed initially unshaped lignin into spherical nanoparticles and reduced the size of the micro-particles isolated by HOS-SE. Ethanol content during homogenization affected the size of the particles, with the optimal results obtained at 75% v/v. We demonstrate that organosolv lignin can be used as an excellent starting material for nanoparticle preparation, with a simple method without the need for extensive chemical modification. It was also demonstrated that tuning of the operational parameters results in nanoparticles of smaller size and with better size homogeneity.