Comparison between the Test and Simulation Results for PLA Structures 3D Printed, Bending Stressed

Comparison of the Bending Behavior of Cylindrically Shaped Lattice Specimens with Radially and Orthogonally Arranged Cells Made of ABS

The article deals with the comparison of the bending behavior of cylindrical lattice samples with radially and orthogonally arranged cells made of ABS material. The structures were designed in PTC Creo Parametric 8 software, while four types of lattice structures were evaluated: Rhombus, Cuboidal BCC, Octagon, and Starry, in three material volume fractions: 44, 57, and 70%, together with tubular and rod-shaped samples. The Fused Filament Fabrication (FFF) technique was chosen for the production of ABS plastic samples. Based on the bending tests, the dependences of the force on the deflection were recorded and the obtained data were statistically processed to identify outliers using the Grubbs test. The maximum stresses were calculated and the dependences of the stresses on the volume fractions were plotted. Along with energy absorption, ductility indices were also specified. Although the Rhombus structure appears to be the best based on the ductility indices obtained, on the other hand, the structure showed the lowest values of bending stresses (in the range from 10.6 to 12.6 MPa for volume fractions ranging from 44 to 70%, respectively). Therefore, from a synergic point of view of both factors, stress and ductility, the Starry structure exhibits the best flexural properties among those investigated.

A Study on Mechanical Properties of Low-Cost Thermoplastic-Based Materials for Material Extrusion Additive Manufacturing

The present research focused on studying the mechanical properties of three commercially available thermoplastic-based materials used for the additive manufacturing (AM) fused filament deposition (FFD) method. The scientific motivation for the study was the limited information available in the literature regarding the materials' properties, the inconsistencies that were recorded by other scientists between the materials' properties and the technical datasheets and the anisotropic behavior of additively manufactured materials. Thereby, it was considered of great importance to perform an extensive study on several materials' mechanical properties, such as tensile properties and flexural properties. Three materials were tested, Tough PLA, nGen CF10 and UltraFuse PAHT CF15. The tests consisted of monotonic tensile tests, open-hole tensile tests and three-point bending tests. The tests were assisted also with the use of microscopical investigations. Framed specimens' configurations with two different raster orientations (90°/0° and -45°/+45°) were manufactured using an in-house-developed 3D printing equipment. The best mechanical performances were recorded for UltraFuse PAHT CF15. The 90°/0° raster orientations ensured the highest tensile, open-hole tensile and flexural strength, regardless of the material type, while the -45°/+45° raster orientations ensured the highest elongation values. The analysis showed the importance of the experimental validation of materials for AM.

Modelling Influence on Bending Behaviour Simulation of the Poly(Lactic Acid) Structures, 3D Printed

The paper presents the influence of the loading modelling on the simulation process results of the bending behaviour for 3D printed structures. The study is done on structures having different geometries of the cross section, and the type of structure is bar or tube. The materials used for 3D printing are poly(lactic) acid and poly(lactic acid) mixed with glass fibres. The simulation was carried out both based on a simple modelling (schematization) of the bending loading and a complex one. The complex modelling reproduces the bending of 3D printed structures more accurately but is also more time-consuming for the computer-aided design stage. Analysis of the study results shows that in terms of the Von Mises stresses determined by simulation, they are in line with those of the tests but with a slight advantage for the complex modelling compared to the simple one. In terms of deformations, the simulation introduces errors compared to the test results, but the source of the errors is the high elasticity of some 3D printed structures. The study also shows that the high elasticity is due to both the shape of the structure cross section and its arrangement during the bending test.

Comparison between Tests and Simulations Regarding Bending Resistance of 3D Printed PLA Structures

Additive manufacturing is one of the technologies that is beginning to be used in new fields of parts production, but it is also a technology that is constantly evolving, due to the advances made by researchers and printing equipment. The paper presents how, by using the simulation process, the geometry of the 3D printed structures from PLA and PLA-Glass was optimized at the bending stress. The optimization aimed to reduce the consumption of filament (material) simultaneously with an increase in the bending resistance. In addition, this paper demonstrates that the simulation process can only be applied with good results to 3D printed structures when their mechanical properties are known. The inconsistency of printing process parameters makes the 3D printed structures not homogeneous and, consequently, the occurrence of errors between the test results and those of simulations become natural and acceptable. The mechanical properties depend on the values of the printing process parameters and the printing equipment because, in the case of 3D printing, it is necessary for each combination of parameters to determine their mechanical properties through specific tests.