Fabrication Techniques for Graphene Oxide-Based Molecular Separation Membranes: Towards Industrial Application

Unraveling the Atomistic Mechanisms Underlying Effective Reverse Osmosis Filtration by Graphene Oxide Membranes

The graphene oxide (GO) membrane displays promising potential in efficiently filtering ions from water. However, the precise mechanism behind its effectiveness remains elusive, particularly due to the lack of direct experimental evidence at the atomic scale. To shed light on this matter, state-of-the-art techniques are employed such as integrated differential phase contrast-scanning transmission electron microscopy and electron energy loss spectroscopy, combined with reverse osmosis (RO) filtration experiments using GO membranes. The atomic-scale observations after the RO experiments directly reveal the binding of various ions including Na+, K+, Ca2+, and Fe3+ to the defects, edges, and functional groups of GO. The remarkable ion-sieving capabilities of GO membranes are confirmed, which can be attributed to a synergistic interplay of size exclusion, electrostatic interactions, cation-π, and other non-covalent interactions. Moreover, GO membranes modified by external pressure and cation also demonstrated further enhanced filtration performance for filtration. This study significantly contributes by uncovering the atomic-scale mechanism responsible for ion sieving in GO membranes. These findings not only enhance the fundamental understanding but also hold substantial potential for the advancement of GO membranes in reverse osmosis (RO) filtration.

Equipment-Free Fabrication of Thiolated Reduced Graphene Oxide Langmuir-Blodgett Films: A Novel Approach for Versatile Surface Engineering

This research presents a novel method for the fabrication of mercapto reduced graphene oxide (m-RGO) Langmuir-Blodgett (LB) films without the need for specialized equipment. The conventional LB technique offers precise control over the deposition of thin films onto solid substrates, but its reliance on sophisticated instrumentation limits its accessibility. In this study, we demonstrate a simplified approach that circumvents the necessity for such equipment, thereby democratizing the production of m-RGO LB films. Thiolation of reduced graphene oxide (rGO) imparts enhanced stability and functionality to the resulting films, rendering them suitable for a wide range of applications in surface engineering, sensing, and catalysis. The fabricated m-RGO LB films exhibit favorable morphological, structural, and surface properties, as characterized by various analytical techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FTIR). Furthermore, the performance of the m-RGO LB films is evaluated in terms of their surface wettability, electrochemical behavior, and chemical reactivity. The equipment-free fabrication approach presented herein offers a cost-effective and scalable route for the production of functionalized graphene-based thin films, thus broadening the scope for their utilization in diverse technological applications.

Advances in Two-Dimensional Ion-Selective Membranes: Bridging Nanoscale Insights to Industrial-Scale Salinity Gradient Energy Harvesting

Salinity gradient energy, often referred to as the Gibbs free energy difference between saltwater and freshwater, is recognized as "blue energy" due to its inherent cleanliness, renewability, and continuous availability. Reverse electrodialysis (RED), relying on ion-selective membranes, stands as one of the most prevalent and promising methods for harnessing salinity gradient energy to generate electricity. Nevertheless, conventional RED membranes face challenges such as insufficient ion selectivity and transport rates and the difficulty of achieving the minimum commercial energy density threshold of 5 W/m2. In contrast, two-dimensional nanostructured materials, featuring nanoscale channels and abundant functional groups, offer a breakthrough by facilitating rapid ion transport and heightened selectivity. This comprehensive review delves into the mechanisms of osmotic power generation within a single nanopore and nanochannel, exploring optimal nanopore dimensions and nanochannel lengths. We subsequently examine the current landscape of power generation using two-dimensional nanostructured materials in laboratory-scale settings across various test areas. Furthermore, we address the notable decline in power density observed as test areas expand and propose essential criteria for the industrialization of two-dimensional ion-selective membranes. The review concludes with a forward-looking perspective, outlining future research directions, including scalable membrane fabrication, enhanced environmental adaptability, and integration into multiple industries. This review aims to bridge the gap between previous laboratory-scale investigations of two-dimensional ion-selective membranes in salinity gradient energy conversion and their potential large-scale industrial applications.

New Carbon Materials for Multifunctional Soft Electronics

Soft electronics are garnering significant attention due to their wide-ranging applications in artificial skin, health monitoring, human-machine interaction, artificial intelligence, and the Internet of Things. Various soft physical sensors such as mechanical sensors, temperature sensors, and humidity sensors are the fundamental building blocks for soft electronics. While the fast growth and widespread utilization of electronic devices have elevated life quality, the consequential electromagnetic interference (EMI) and radiation pose potential threats to device precision and human health. Another substantial concern pertains to overheating issues that occur during prolonged operation. Therefore, the design of multifunctional soft electronics exhibiting excellent capabilities in sensing, EMI shielding, and thermal management is of paramount importance. Because of the prominent advantages in chemical stability, electrical and thermal conductivity, and easy functionalization, new carbon materials including carbon nanotubes, graphene and its derivatives, graphdiyne, and sustainable natural-biomass-derived carbon are particularly promising candidates for multifunctional soft electronics. This review summarizes the latest advancements in multifunctional soft electronics based on new carbon materials across a range of performance aspects, mainly focusing on the structure or composite design, and fabrication method on the physical signals monitoring, EMI shielding, and thermal management. Furthermore, the device integration strategies and corresponding intriguing applications are highlighted. Finally, this review presents prospects aimed at overcoming current barriers and advancing the development of state-of-the-art multifunctional soft electronics.

2D MOFs and Zeolites for Composite Membrane and Gas Separation Applications: A Brief Review

Commercial membranes have predominantly been fabricated from polymers due to their economic viability and processability. This choice offers significant advantages in energy efficiency, cost-effectiveness, and operational simplicity compared to conventional separation techniques like distillation. However, polymeric membranes inherently exhibit a trade-off between their permeability and selectivity, which is summarized in the Robeson upper bound. To potentially surpass these limitations, mixed-matrix membranes (MMMs) can be an alternative solution, which can be constructed by combining polymers with inorganic additives such as metal-organic frameworks (MOFs) and zeolites. Incorporating high-aspect-ratio fillers like MOF nanosheets and zeolite nanosheets is of significant importance. This incorporation not only enhances the efficiency of separation processes but also reinforces the mechanical robustness of the membranes. We outline synthesis techniques for producing two-dimensional (2D) crystals (including nanocrystals with high aspect ratio) and provide examples of their integration into membranes to customize separation performances. Moreover, we propose a potential trajectory for research in the area of high-aspect-ratio materials-based MMMs, supported by a mathematical-model-based performance prediction.

Asymmetric Nanoporous Alumina Membranes for Nanofluidic Osmotic Energy Conversion

The potential of harnessing osmotic energy from the interaction between seawater and river water has been recognized as a promising, eco-friendly, renewable, and sustainable source of power. The reverse electrodialysis (RED) technology has gained significant interest for its ability to generate electricity by combining concentrated and diluted streams with different levels of salinity. Nanofluidic membranes with tailored ion transport dynamics enable efficient harvesting of renewable osmotic energy. In this regard, anodic aluminum oxide (AAO) membranes with abundant nanochannels provide a cost-effective nanofluidic platform to obtain structures with a high density of ordered pores. AAO can be utilized in constructing asymmetric composite membranes with enhanced ion flux and selectivity to improve output power generation. In this review, we first present the fundamental structure and properties of AAO, followed by summarizing the fabrication techniques for asymmetric membranes using AAO and other nanostructured materials. Subsequently, we discuss the materials employed in constructing asymmetric structures incorporating AAO while emphasizing how material selection and design can resist and promote efficient energy conversion. Finally, we provide an outlook on future applications and address the challenges that need to be overcome for successful osmotic energy conversion.

ZIF-8/Graphene Oxide Hybrid Membranes as Breathable and Protective Barriers against Chemical Warfare Agents

Personal protective equipment against chemical warfare agents and other toxic chemicals must be protective, be breathable, and have a low thermal burden. Selectively permeable membranes are promising candidates for such equipment. In this study, a hybrid membrane consisting of a continuous and thin zeolitic imidazolate framework (ZIF)-8 layer on an oxygen-rich small-flake graphene oxide layer was produced using a simple and scalable synthesis method. The small intrinsic pores of ZIF-8 allow it to selectively separate chemicals via size exclusion while permitting water vapor to permeate out. The ZIF-8/graphene oxide membrane had high selectivity for the penetration of water vapor over nerve agent simulants (ratio of dimethyl methylphosphonate to water vapor transmittance rates of ∼312) with a high water vapor transmittance rate of 3000 g m-2 day-1. This protective barrier layer is a promising material for next-generation protective clothing with enhanced comfort and operability.

Green Methods for the Fabrication of Graphene Oxide Membranes: From Graphite to Membranes

Graphene oxide (GO) has shown great potential as a membrane material due to its unique properties, including high mechanical strength, excellent thermal stability, versatility, tunability, and outperforming molecular sieving capabilities. GO membranes can be used in a wide range of applications, such as water treatment, gas separation, and biological applications. However, the large-scale production of GO membranes currently relies on energy-intensive chemical methods that use hazardous chemicals, leading to safety and environmental concerns. Therefore, more sustainable and greener approaches to GO membrane production are needed. In this review, several strategies proposed so far are analyzed, including a discussion on the use of eco-friendly solvents, green reducing agents, and alternative fabrication techniques, both for the preparation of the GO powders and their assembly in membrane form. The characteristics of these approaches aiming to reduce the environmental impact of GO membrane production while maintaining the performance, functionality, and scalability of the membrane are evaluated. In this context, the purpose of this work is to shed light on green and sustainable routes for GO membranes' production. Indeed, the development of green approaches for GO membrane production is crucial to ensure its sustainability and promote its widespread use in various industrial application fields.

Membranes Coated with Graphene-Based Materials: A Review

Graphene is a popular material with outstanding properties due to its single layer. Graphene and its oxide have been put to the test as nano-sized building components for separation membranes with distinctive structures and adjustable physicochemical attributes. Graphene-based membranes have exhibited excellent water and gas purification abilities, which have garnered the spotlight over the past decade. This work aims to examine the most recent science and engineering cutting-edge advances of graphene-based membranes in regard to design, production and use. Additional effort will be directed towards the breakthroughs in synthesizing graphene and its composites to create various forms of membranes, such as nanoporous layers, laminates and graphene-based compounds. Their efficiency in separating and decontaminating water via different techniques such as cross-linking, layer by layer and coating will also be explored. This review intends to offer comprehensive, up-to-date information that will be useful to scientists of multiple disciplines interested in graphene-based membranes.

A Novel Approach to Water Softening Based on Graphene Oxide-Activated Open Cell Foams

This work focuses on exploring a new configuration for the reduction of water hardness based on the surface modification of polyurethane (PU) open cell foams by the deposition of thin graphene oxide (GO) washcoat layers. GO was deposited by the dip–squeeze coating procedure and consolidated by thermal treatment. The final washcoat load was controlled by performing consecutive depositions, after three of which, a GO inventory up to 27 wt% was obtained onto PU foams of 60 pores per inch (PPI). The GO-coated PU foams were assembled into a filter, and the performance of the system was tested by continuously feeding water with hardness in the 190–270 mgCa2+,eq·L−1 range. Remarkable results were demonstrated in terms of total adsorbing capacity, which was evaluated by measuring the outlet total hardness by titration and exhibited values up to 63 mgCa2+,eq·gGO−1 at a specific filtered water volume of 650 mLH2O·gGO−1, outperforming the actual state-of-the-art adsorbing capacity of similar GO-based materials.

Next-generation graphene oxide additives composite membranes for emerging organic micropollutants removal: Separation, adsorption and degradation

In the past two decades, membrane technology has attracted considerable interest as a viable and promising method for water purification. Emerging organic micropollutants (EOMPs) in wastewater have trace, persistent, highly variable quantities and types, develop hazardous intermediates and are diffusible. These primary issues affect EOMPs polluted wastewater on an industrial scale differently than in a lab, challenging membranes-based EOMP removal. Graphene oxide (GO) promises state-of-the-art membrane synthesis technologies and use in EOMPs removal systems due to its superior physicochemical, mechanical, and electrical qualities and high oxygen content. This critical review highlights the recent advancements in the synthesis of next-generation GO membranes with diverse membrane substrates such as ceramic, polyethersulfone (PES), and polyvinylidene fluoride (PVDF). The EOMPs removal efficiencies of GO membranes in filtration, adsorption (incorporated with metal, nanomaterial in biodegradable polymer and biomimetic membranes), and degradation (in catalytic, photo-Fenton, photocatalytic and electrocatalytic membranes) and corresponding removal mechanisms of different EOMPs are also depicted. GO-assisted water treatment strategies were further assessed by various influencing factors, including applied water flow mode and membrane properties (e.g., permeability, hydrophily, mechanical stability, and fouling). GO additive membranes showed better permeability, hydrophilicity, high water flux, and fouling resistance than pristine membranes. Likewise, degradation combined with filtration is two times more effective than alone, while crossflow mode improves the photocatalytic degradation performance of the system. GO integration in polymer membranes enhances their stability, facilitates photocatalytic processes, and gravity-driven GO membranes enable filtration of pollutants at low pressure, making membrane filtration more inexpensive. However, simultaneous removal of multiple contaminants with contrasting characteristics and variable efficiencies in different systems demands further optimization in GO-mediated membranes. This review concludes with identifying future critical research directions to promote research for determining the GO-assisted OMPs removal membrane technology nexus and maximizing this technique for industrial application.

Recent Advances on Membranes for Water Purification Based on Carbon Nanomaterials

Every year the problem of water purification becomes more relevant. This is due to the continuous increase in the level of pollution of natural water sources, an increase in the population, and sharp climatic changes. The growth in demand for affordable and clean water is not always comparable to the supply that exists in the water treatment market. In addition, the amount of water pollution increases with the increase in production capacity, the purification of which cannot be fully handled by conventional processes. However, the application of novel nanomaterials will enhance the characteristics of water treatment processes which are one of the most important technological problems. In this review, we considered the application of carbon nanomaterials in membrane water purification. Carbon nanofibers, carbon nanotubes, graphite, graphene oxide, and activated carbon were analyzed as promising materials for membranes. The problems associated with the application of carbon nanomaterials in membrane processes and ways to solve them were discussed. Their efficiency, properties, and characteristics as a modifier for membranes were analyzed. The potential directions, opportunities and challenges for application of various carbon nanomaterials were suggested.

A Review of Advancing Two-Dimensional Material Membranes for Ultrafast and Highly Selective Liquid Separation

Membrane-based nanotechnology possesses high separation efficiency, low economic and energy consumption, continuous operation modes and environmental benefits, and has been utilized in various separation fields. Two-dimensional nanomaterials (2DNMs) with unique atomic thickness have rapidly emerged as ideal building blocks to develop high-performance separation membranes. By rationally tailoring and precisely controlling the nanochannels and/or nanoporous apertures of 2DNMs, 2DNM-based membranes are capable of exhibiting unprecedentedly high permeation and selectivity properties. In this review, the latest breakthroughs in using 2DNM-based membranes as nanosheets and laminar membranes are summarized, including their fabrication, structure design, transport behavior, separation mechanisms, and applications in liquid separations. Examples of advanced 2D material (graphene family, 2D TMDs, MXenes, metal-organic frameworks, and covalent organic framework nanosheets) membrane designs with remarkably perm-selective properties are highlighted. Additionally, the development of strategies used to functionalize membranes with 2DNMs are discussed. Finally, current technical challenges and emerging research directions of advancing 2DNM membranes for liquid separation are shared.

Graphene Nanoribbon/Carbon Nanotube Hybrid Hydrogel: Rheology and Membrane for Ultrafast Molecular Diafiltration

Hybrids based on carbon nanotubes (CNTs) and graphene nanoribbons (GNRs) are expected to have synergistic effects for various applications. Herein, we demonstrate a simple one-pot synthesis of a CNT/GNR hybrid material by adjusting the oxidation and unzipping conditions of multi-walled CNTs (MWNTs). The MWNT/graphene oxide nanoribbon (GONR) hybrid was dispersed in various solvents, particularly showing the hybrid hydrogel phase in water at a concentration of 40 mg mL^-1. The MWNT/GONR hydrogel exhibited shear-thinning behavior, which can be beneficial for coating a large-area MWNT/GONR layer onto a polymeric porous support by using a scalable slot-die coater. The MWNT/GONR membrane exhibited an outstanding nanofiltration performance, with a molecular weight cutoff of 300 Da and a dye/salt diafiltration performance with a separation factor of 1000 and a water flux of 367.8 LMH, far surpassing the upper bound of diafiltration performance of the existing membranes.

High-aspect ratio zeolitic imidazolate framework (ZIF) nanoplates for hydrocarbon separation membranes

Metal-organic frameworks with high aspect ratios have the potential to yield high-performance gas separation membranes. We demonstrate the scalable synthesis of high–aspect ratio zeolitic imidazolate framework (ZIF)–8 nanoplates via a direct template conversion method in which high aspect ratio–layered Zn hydroxide sheets [Zn₅(NO₃)₂(OH)₈] were used as the sacrificial precursor. Successful phase conversion occurs as a result of the collaboration of low template stability and delayed delivery of 2-methylimidazole in weakly interacting solvents, particularly using acetone. When the ZIF-8 nanoplates with an average aspect ratio of 20 were shear aligned in the 6FDA-DAM polymer matrix by bar coating, the separation performance for propylene/propane far surpassed that of the previously reported mixed matrix and polymeric membranes, showing a propylene permeability of 164 Barrer and selectivity of 33.4 at 40 weight % loadings.

Fabrication of graphene-based porous materials: traditional and emerging approaches

The anisotropic nature of ‘graphenic’ nanosheets enables them to form stable three-dimensional porous materials. The use of these porous structures has been explored in several applications including electronics and batteries, environmental remediation, energy storage, sensors, catalysis, tissue engineering, and many more. As method of fabrication greatly influences the final pore architecture, and chemical and mechanical characteristics and performance of these porous materials, it is essential to identify and address the correlation between property and function. In this review, we report detailed analyses of the different methods of fabricating porous graphene-based structures – with a focus on graphene oxide as the base material – and relate these with the resultant morphologies, mechanical responses, and common applications of use. We discuss the feasibility of the synthesis approaches and relate the GO concentrations used in each methodology against their corresponding pore sizes to identify the areas not explored to date.

Due to their anisotropic nature, graphene nanosheets can be used to form 3-dimensional porous materials using template-free and template-directed methodologies. These fabrication strategies are found to influence the properties of the final structure.

Chemically Cross-Linked Graphene Oxide as a Selective Layer on Electrospun Polyvinyl Alcohol Nanofiber Membrane for Nanofiltration Application

Graphene oxide (GO) nanosheets were utilized as a selective layer on a highly porous polyvinyl alcohol (PVA) nanofiber support via a pressure-assisted self-assembly technique to synthesize composite nanofiltration membranes. The GO layer was rendered stable by cross-linking the nanosheets (GO-to-GO) and by linking them onto the support surface (GO-to-PVA) using glutaraldehyde (GA). The amounts of GO and GA deposited on the PVA substrate were varied to determine the optimum nanofiltration membrane both in terms of water flux and salt rejection performances. The successful GA cross-linking of GO interlayers and GO-PVA via acetalization was confirmed by FTIR and XPS analyses, which corroborated with other characterization results from contact angle and zeta potential measurements. Morphologies of the most effective membrane (CGOPVA-50) featured a defect-free GA cross-linked GO layer with a thickness of ~67 nm. The best solute rejections of the CGOPVA-50 membrane were 91.01% for Na2SO4 (20 mM), 98.12% for Eosin Y (10 mg/L), 76.92% for Methylene blue (10 mg/L), and 49.62% for NaCl (20 mM). These findings may provide one of the promising approaches in synthesizing mechanically stable GO-based thin-film composite membranes that are effective for solute separation via nanofiltration.

Recent Developments in Nanoporous Graphene Membranes for Organic Solvent Nanofiltration: A Short Review

Graphene-based membranes are promising candidates for efficient organic solvent nanofiltration (OSN) processes because of their unique structural characteristics, such as mechanical/chemical stability and precise molecular sieving. Recently, to improve organic solvent permeance and selectivity, nanopores have been fabricated on graphene planes via chemical and physical methods. The nanopores serve as an additional channel for facilitating ultrafast solvent permeation while filtering organic molecules by size exclusion. This review summarizes the recent developments in nanoporous graphene (NG)-based membranes for OSN applications. The membranes are categorized depending on the membrane structure: single-layer NG, multilayer NG, and graphene-based composite membranes hybridized with other porous materials. Techniques for nanopore generation on graphene, as well as the challenges faced and the perspectives required for the commercialization of NG membranes, are also discussed.