Comparative Studies on Thermal, Mechanical, and Flame Retardant Properties of PBT Nanocomposites via Different Oxidation State Phosphorus-Containing Agents Modified Amino-CNTs

Preparation and Study on the Flame-Retardant Properties of CNTs/PMMA Microspheres

In this paper, carbon nanotubes (CNTs)/poly(methyl methacrylate) (PMMA) composites with excellent thermal stability and flame retardancy were prepared by in situ polymerization. The morphology, structure, transmittance, thermal stability, flame retardancy, and mechanical properties of the materials were characterized with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), cone calorimetry, etc. According to the results, the initial decomposition temperature of CNTs/PMMA prepared using carbon nanotubes with a concentration of 2 mg/mL increases from 175 to 187 °C when compared with pure PMMA, and the weight loss ratio decreases significantly at the same time. In addition, the maximum limiting oxygen index (LOI) value of CNTs/PMMA composites is 22.17, which is 26.9% higher than that of PMMA. SEM images of residues after LOI tests demonstrate that when CNTs/PMMA is heated, a dense and stable interconnected network structure (i.e., carbon layer) is formed, which can effectively inhibit the combustion of pyrolysis products, prevent the transfer of heat and combustible gas, and finally interrupt the combustion of composite materials. However, a 25% decrease in the transmittance of CNTs/PMMA composites is observed in the Ultraviolet-visible (UV-vis) spectra. Although the addition of CNTs reduces the transparency of PMMA, its tensile and impact strength are all improved, which illustrates that CNT is a competitive flame retardant for PMMA.

Nanocarbon-Based Flame Retardant Polymer Nanocomposites

In recent years, nanocarbon materials have attracted the interest of researchers due to their excellent properties. Nanocarbon-based flame retardant polymer composites have enhanced thermal stability and mechanical properties compared with traditional flame retardant composites. In this article, the unique structural features of nanocarbon-based materials and their use in flame retardant polymeric materials are initially introduced. Afterwards, the flame retardant mechanism of nanocarbon materials is described. The main discussions include material components such as graphene, carbon nanotubes, fullerene (in preparing resins), elastomers, plastics, foams, fabrics, and film-matrix materials. Furthermore, the flame retardant properties of carbon nanomaterials and their modified products are summarized. Carbon nanomaterials not only play the role of a flame retardant in composites, but also play an important role in many aspects such as mechanical reinforcement. Finally, the opportunities and challenges for future development of carbon nanomaterials in flame-retardant polymeric materials are briefly discussed.

Impacts of Modified Graphite Oxide on Crystallization, Thermal and Mechanical Properties of Polybutylene Terephthalate

In this study, the surface modification on graphene oxide (GO) was performed using octadecylamine (ODA). Furthermore, polybutylene terephthalate/GO (PBT/GO) composites were prepared to elucidate the role of GO surface modification on the mechanical performance, thermal stability and crystallization behavior. Results of Fourier transform infrared spectra (FT-IR), Raman spectrum, thermogravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and transmission electron microscope (TEM) revealed that ODA was successfully grafted on GO. Differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), tensile test, Izod impact strength test and TGA were carried out on the PBT/GO composites. Results indicated that the addition of raw GO can enhance the crystallization temperature and degree of crystallinity and can slightly improve the thermal stability and tensile strength of the composites. However, the impact strength and elongation at break were seriously decreased owing to the poor compatibility between the GO and PBT matrix. Once the modified GO was added, the crystallization temperature and degree of crystallinity were greatly increased. The tensile strength increased greatly while the elongation at break and Izod impact strength were efficiently maintained; these were evidently higher than those of PBT/raw GO. Moreover, thermal stability was greatly enhanced. SEM (scanning electron microscope) observation results on the impact-fractured surface clearly confirmed the improved compatibility between the modified GO and PBT matrix. A related mechanism had been discussed.

Controlled self-template synthesis of manganese-based cuprous oxide nanoplates towards improved fire safety properties of epoxy composites

To date epoxy resins have been extensively used in the field of chemical engineering, aerospace and building materials. Nevertheless, the utilization of flammable epoxy resins has posed a huge threat to lives and properties, which restricted their applications. In this work, manganese-based cuprous oxides two-dimensional nanosheets (Mn@Cu₂O-M) are rationally designed and successfully prepared to improve the toxic effluent elimination of epoxy resin. The fire safety properties of the prepared Mn@Cu₂O-M based nanocomposites improved the heat release rate (<35 %) and total heat release (<40 %) compared to the control epoxy. Moreover, the production of smoke and toxic volatiles of the composites with Mn@Cu₂O-M nanosheets is significantly reduced. The mechanism investigations indicate that the improved flame retardancy and toxic effluent elimination of epoxy composites are attributed to the physical barrier effect and catalytic carbonization awarded by Mn@Cu₂O-M nanosheets during burning. This work provides a promising strategy to develop eco-friendly, efficient and fire-safe polymers by both physical barrier effect and catalytic carbonization.

Addition of Graphite Filler to Enhance Electrical, Morphological, Thermal, and Mechanical Properties in Poly (Ethylene Terephthalate): Experimental Characterization and Material Modeling

Poly(ethylene terephthalate)/graphite (PET/G) micro-composites were fabricated by the melt compounding method using a minilab extruder. The carbon fillers were found to act as nucleating agents for the PET matrix and hence accelerated crystallization and increased the degree of crystallinity. TGA showed that carbon fillers improved the resistance to thermal and thermo-oxidative degradation under both air and nitrogen atmospheres. However, a poor agreement was observed at higher loadings of the filler where the composites displayed reduced reinforcement efficiency. The results demonstrate that the addition of graphite at loading >14.5 wt.% made electrically conductive composites. It was calculated that the electric conductivities of PET/graphite micro-composites were enhanced, above the percolation threshold values by two orders of magnitudes compared to the PET matrix. The minimum value of conductivity required to avoid electrostatic charge application of an insulating polymer was achieved, just above the threshold values. The addition of graphite also improved thermal stability of PET, accelerated its crystallization process and increased the degree of crystallinity. Microscopic results exhibit no indication of aggregations at 2 wt.% graphite, whereas more agglomeration and rolling up could be seen as the graphite content was increased in the PET matrix (in particular, above the percolation threshold value). Furthermore, based on the mechanical experimental characterization of the PET/graphite micro-composites, a large deformation-based mathematical model is proposed for material behavior predictions. The model fits well the experimental data and predicts other mechanical data that are not included in the parameter identification.

A New Approach to the Assessment of the Reduction in Visibility Caused by Fires of Electrical Cables

Electricity is the most important form of household energy and one of the most important forms of energy for industry and transport. Electrical distribution in construction and transport is almost exclusively implemented using electrical cables. One of the unresolved problems associated with electrical cables is the release of smoke and the resulting reduction of visibility in case of fire in the area. In this study, a new approach was developed to assess the reduction of visibility in an area affected by an electrical cable fire. This approach is based on the determination of the critical ratio of smoke volume (in the smoke layer and exhausted from the fire compartment) to the length of the burning cable, through which the visibility of reflective and illuminated signs was reduced to a lower limit value (a standard of 10 m). The input data for this approach was the extinction area of the smoke released from one meter of burning cable and the length of the cables in the area. This approach was used to test two power cables (CHKE-V J3x1.5 and CHKE-R J3x1.5) and one signal cable J-H(St)H 1 × 2 × 0.8 with the B2ca, s1, d1, a1 fire reaction class. The smoke extinction area of the examined cables was determined using a cone calorimeter at a heat flux of 50 kW/m2. The obtained data showed that in order to maintain a visibility of 10 m for reflective signs, the critical ratio of smoke volume to length of burning cable was 7.5 m3/m. For illuminated signs, the critical ratio was 2.8 m3/m. The relationship between burning length and visibility allows the calculation of visibility in the fire compartment affected by cable fire only from cables length.

Polyethylenimine Assisted Bio-Inspired Surface Functionalization of Hexagonal Boron Nitride for Enhancing the Crystallization and the Properties of Poly(Arylene Ether Nitrile)

Semi-crystalline poly(arylene ether nitrile) (PEN) has exhibited remarkable potential in various fields. However, the inherent drawbacks of PEN such as slow crystalline rate and low crystallinity limit its further development. To alleviate this problem, the choice of nanofiller as nucleation agent and the interfacial compatibility between nanofiller and PEN matrix are two momentous factors that need to be considered. Accordingly, in this work, functionalized hexagonal boron nitride (h-BN@(PDA+PEI)) was successfully synthesized via polyethylenimine (PEI) assisted bio-inspired surface functionalization, and then homogeneously dispersed in the PEN resin using solution casting method to obtain functional polymer nanocomposite films with strengthening the crystallization behavior, mechanical and dielectric properties. Various testing methods including differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X-ray diffraction (XRD), and polarizing microscope (POM) were applied to intricately analyze the effect of h-BN@(PDA+PEI) on the crystallization behavior of PEN composites. The testing results certificated that the h-BN@(PDA+PEI) can effectively improve the crystallinity (from 6.56% to 14.90%), and the spherulite size of PEN was reduced while the nucleation density of nanocomposites was raised. Furthermore, the non-isothermal crystallization kinetics demonstrated that 2 wt% h-BN@(PDA+PEI) could significantly reduce the cold crystallization temperature (T_p) and the crystallization activation energy (E_a) (from 359.7 KJ/mol to 292.8 KJ/mol), while it improved the crystallization rate (K_c) of PEN. In addition, the mechanical and dielectric properties of nanocomposite films were also reinforced to further broaden the application of semi-crystalline PEN. Therefore, the h-BN@(PDA+PEI) can function as an effectual nucleating agent and enhance the performance of PEN.

Study on the Synergetic Fire-Retardant Effect of Nano-Sb₂O₃ in PBT Matrix

Nano-Sb₂O₃ has excellent synergistic flame-retardant effects. It can effectively improve the comprehensive physical and mechanical properties of composites, reduce the use of flame retardants, save resources, and protect the environment. In this work, nanocomposites specimens were prepared by the melt-blending method. The thermal stability, mechanical properties, and flame retardancy of a nano-Sb₂O₃–brominated epoxy resin (BEO)–poly(butylene terephthalate) (PBT) composite were analyzed, using TGA and differential scanning calorimetry (DSC), coupled with EDX analysis, tensile testing, cone calorimeter tests, as well as scanning electron microscopy (SEM) and flammability tests (limiting oxygen index (LOI), UL94). SEM observations showed that the nano-Sb₂O₃ particles were homogeneously distributed within the PBT matrix, and the thermal stability of PBT was improved. Moreover, the degree of crystallinity and the tensile strength were improved, as a result of the superior dispersion and interfacial interactions between nano-Sb₂O₃ and PBT. At the same time, the limiting oxygen index and flame-retardant grade were increased as the nano-Sb₂O₃ content increased. The results from the cone calorimeter test showed that the peak heat release rate (PHRR), total heat release rate (THR), peak carbon dioxide production (PCO₂P), and peak carbon monoxide production (PCOP) of the nanocomposites were obviously reduced, compared to those of the neat PBT matrix. Meanwhile, the SEM–energy dispersive spectrometry (EDX) analysis of the residues indicated that a higher amount of C element was left, thus the charring layer of the nanocomposites was compact. This showed that nano-Sb₂O₃ could promote the degradation and charring of the PBT matrix, improving thermal stability and flame retardation.