Supported Bimetallic AuPd Nanoparticles as a Catalyst for the Selective Hydrogenation of Nitroarenes

Comparison of Catalysts with MIRA21 Model in Heterogeneous Catalytic Hydrogenation of Aromatic Nitro Compounds

The vast majority of research and development activities begins with a detailed literature search to explore the current state-of-the-art. However, this search becomes increasingly difficult as we go into the information revolution of 21st century. The aim of the work is to establish a functional and practical mathematical model of catalyst characterization and exact comparison of catalysts. This work outlines the operation of the MIskolc RAnking 21 (MIRA21) model through the reaction of nitrobenzene catalytic hydrogenation to aniline. A total of 154 catalysts from 45 research articles were selected, studied, characterized, ranked, and classified based on four classes of descriptors: catalyst performance, reaction conditions, catalyst conditions, and sustainability parameters. MIRA21 is able to increase the comparability of different types of catalysts and support catalyst development. According to the model, 8% of catalysts received D1 (top 10%) classification. This ranking model is able to show the most effective catalyst systems that are suitable for the production of aniline.

Preparation of highly effective carbon black supported Pd-Pt bimetallic catalysts for nitrobenzene hydrogenation

Carbon black (CB) supported palladium-platinum catalysts were prepared with and without nickel(II) oxide or iron(III) oxide promoter materials. By applying ultrasonic cavitation highly efficient CB supported catalysts were created. The designed catalyst preparation is a one-step procedure, as post-treatments (e.g. calcination, hydrogen activation) are not necessary. The activation of the catalysts occurs during their preparation due to the ultrasonic cavitation. Thus, a fast and simple catalyst preparation procedure have been developed. The activity of the catalysts was compared in nitrobenzene hydrogenation at different temperatures in the range of 283-323 K at 20 bar hydrogen pressure. In terms of selectivity and aniline yield, no significant differences were detected even when promoters were present. By using the NiO promoter, the activation energy was extremely low (7.6 ± 0.7 kJ mol^-1). The selectivity was over 99% in every case, and 99.6% aniline yield was achieved without any promoters (99.7% with NiO), while less than 1.0% by-products were formed. The reaction rate was high with every catalyst, and no significant differences were detected. All in all, the prepared catalysts show excellent catalytic activity in the hydrogenation of nitrobenzene.

Development of Highly Efficient, Glassy Carbon Foam Supported, Palladium Catalysts for Hydrogenation of Nitrobenzene

Glassy carbon foam (GCF) catalyst supports were synthesized from waste polyurethane elastomers by impregnating them in sucrose solution followed by pyrolysis and activation (AC) using N₂ and CO₂ gas. The palladium nanoparticles were formed from Pd(NO₃)₂. The formed palladium nanoparticles are highly dispersive because the mean diameters are 8.0 ± 4.3 (Pd/GCF), 7.6 ± 4.2 (Pd/GCF-AC1) and 4.4 ± 1.6 nm (Pd/GCF-AC2). Oxidative post-treatment by CO₂ of the supports resulted in the formation of hydroxyl groups on the GCF surfaces, leading to a decrease in zeta potential. The decreased zeta potential increased the wettability of the GCF supports. This, and the interactions between -OH groups and Pd ions, decreased the particle size of palladium. The catalysts were tested in the hydrogenation of nitrobenzene. The non-treated, glassy-carbon-supported catalyst (Pd/GCF) resulted in a 99.2% aniline yield at 293 K and 50 bar hydrogen pressure, but the reaction was slightly slower than other catalysts. The catalysts on the post-treated (activated) supports showed higher catalytic activity and the rate of hydrogenation was higher. The maximum attained aniline selectivities were 99.0% (Pd/GCF-AC1) at 293 K and 98.0% (Pd/GCF-AC2) at 323 K.

Liquid Phase Hydrogenation of Pharmaceutical Interest Nitroarenes over Gold-Supported Alumina Nanowires Catalysts

In this work, Au nanoparticles, supported in Al₂O₃ nanowires (ANW) modified with (3-aminopropyl)trimethoxysilane were synthetized, for their use as catalysts in the hydrogenation reaction of 4-(2-fluoro-4-nitrophenyl)-morpholine and 4-(4-nitrophenyl)morpholin-3-one. ANW was obtained by hydrothermal techniques and the metal was incorporated by the reduction of the precursor with NaBH₄ posterior to superficial modification. The catalysts were prepared at different metal loadings and were characterized by different techniques. The characterization revealed structured materials in the form of nanowires and a successful superficial modification. All catalysts show that Au is in a reduced state and the shape of the nanoparticles is spherical, with high metal dispersion and size distributions from 3.7 to 4.6 nm. The different systems supported in modified-ANW were active and selective in the hydrogenation reaction of both substrates, finding for all catalytic systems a selectivity of almost 100% to the aromatic amine. Catalytic data showed pseudo first-order kinetics with respect to the substrate for all experimental conditions used in this work. The solvent plays an important role in the activity and selectivity of the catalyst, where the highest efficiency and operational stability was achieved when ethanol was used as the solvent.

Catalytic activity of maghemite supported palladium catalyst in nitrobenzene hydrogenation

A maghemite supported palladium catalyst was prepared and tested in nitrobenzene hydrogenation. The catalyst support was made by a newly developed combined technique, where sonochemical treatment and combustion have been used. As a first step, maghemite nanoparticles were synthesized. Iron(II) citrate was treated in polyethylene glycol by high-intensity ultrasound cavitation to get a homogeneous dispersion, then the product was combusted. The produced powder contained maghemite nanoparticles with 21.8 nm average particle size. In the second step of catalyst preparation, the magnetic nanoparticles were dispersed in the ethanolic solution of palladium(II) nitrate. The necessary energy for the reduction of Pd2+ ions was achieved in the “hot spots” by acoustic cavitation, thus catalytically active palladium was formed. The prepared maghemite supported Pd catalyst have been tested in nitrobenzene hydrogenation at three different temperatures (283 K, 293 K and 303 K) and constant pressure (20 bar). At 293 K and 303 K, the conversion and selectivity of nitrobenzene was above 99% and 96%, respectively. However, the selectivity was only 73% at 273 K because the intermediate species (azoxybenzene and nitrosobenzene) have not been transformed to aniline. All in all, the prepared catalyst is successfully applied in nitrobenzene hydrogenation and easily separable from the reaction media.

Sonochemical Deposition of Palladium Nanoparticles Onto the Surface of N-Doped Carbon Nanotubes: A Simplified One-Step Catalyst Production Method

Abstract

This work presents an easy, one-step procedure for catalyst preparation. A small fraction of palladium ions was reduced to Pd nanoparticles and deposited onto the surface of nitrogen-doped carbon nanotubes (N-BCNT) by acoustic cavitation using high-intensity ultrasound in aqueous phase, where N-BCNT served as a reducing agent. The formation of elemental palladium and palladium oxides were confirmed and the particle size is < 5 nm. The catalytic activity of the synthesized Pd/N-BCNT catalyst was tested in nitrobenzene hydrogenation at four different temperature (273–323 K) and 20 bar pressure. The catalyst showed high activity despite the presence of palladium oxide forms, the conversion of nitrobenzene to aniline was 98% at 323 K temperature after 40 min. The activation energy was 35.81 kJ/mol. At 303 K and 323 K temperature, N-methylaniline was formed as by-product in a small quantity (8 mmol/dm3). By decreasing the reaction temperature (at 273 K and 283 K), the reaction rate was also lower, but it was favourable for aniline selectivity, and not formed n-methylaniline. All in all, Pd/N-BCNT catalyst was successfully produced by using a one-step sonochemical method, where further activation was not necessary as the catalytic system was applicable in nitrobenzene hydrogenation.

Graphic Abstract