New Approach to Optimize Mechanical Properties of the Immiscible Polypropylene/Poly (Ethylene Terephthalate) Blend: Effect of Shish-Kebab and Core-Shell Structure

A Promising Recycling Strategy via Processing Polypropylene/Recycled Poly(ethylene terephthalate): Reactive Extrusion Using Dual Compatibilizers

Enhancing interfacial adhesion in polypropylene (PP)/recycled polyethylene terephthalate (rPET) blends is crucial for the effective mechanical recycling of these commercial plastic wastes. This study investigates the reactive extrusion of PP/rPET blends using a dual compatibilizer system comprising maleic anhydride grafted polypropylene (PP-g-MA) and various glycidyl methacrylate (GMA)-based compatibilizers. The effects of backbone structure and reactive group on the morphological, mechanical, and thermal characteristics were systematically studied. This study sheds light on the effective compatibilization mechanisms using characterization methods such as Fourier Transform Infrared Spectroscopy (FTIR) and morphological analyses (SEM). The results indicate that GMA-based compatibilizers play a bridging role between rPET and PP-g-MA, resulting in improved compatibility between the blend components. A combination of 3 phr PP-g-MA and 3 phr ethylene-methyl acrylate glycidyl methacrylate terpolymer (EMA-GMA) significantly improves interfacial adhesion, leading to synergistic enhancements of mechanical performance of the blend, up to 217% and 116% increases in elongation at break and impact strength, respectively, compared to the uncompatibilized sample. Moreover, a significant improvement in onset temperature for degradation is observed for the dual compatibilized sample, with 40 °C and 33 °C increases in onset temperature relative to the uncompatibilized and the single compatibilized samples. These findings underscore the immense potential of tailored multi-component compatibilizer systems for upgrading recycled plastic waste materials.

Use of recycled polypropylene/poly(ethylene terephthalate) blends to manufacture water pipes: An industrial scale study

Poly(ethylene terephthalate) (PET) and polypropylene (PP) are two major polymeric materials that constitute many single-use plastic products. A common strategy to reduce polymeric waste is via mechanical recycling, a low cost and efficient process. However, from an industrial point of view, the reliability of this process is more easily achieved by a downgrade in the final properties of these materials, which limits the usage of recycled-based materials to less demanding applications. Furthermore, due to the intrinsic heterogeneity of the PP or PET waste, the use of these materials in industrial processing, tuned and developed for virgin neat materials, poses serious integrity problems. This aspect is particularly relevant in the case of plastics originating from the food packaging industry. This work explores the possibility of incorporating either PP or PET originated from plastic solid waste (PSW), in pipe manufacturing, with competitive mechanical properties compared to those prepared from virgin materials. To achieve this industrial solution, a process was developed using PP/PET 70/30 wt% formulations and the impact of replacing the virgin material by the different PSW in the microstructure, thermal and mechanical properties of the final material was analyzed. The impact of using a compatibilizer able to counteract the natural immiscibility between the PP and PET domains was also assessed. The developed formulation with recycled PET is a good example of the applicability of work developed at a laboratory scale into industrial-scale production.