Facile Fabrication and Characterization of Improved Proton Conducting Sulfonated Poly(Arylene Biphenylether Sulfone) Blocks Containing Fluorinated Hydrophobic Units for Proton Exchange Membrane Fuel Cell Applications

Construction of Successive Proton Conduction Channels to Accelerate the Proton Conduction Process in Flexible Proton Exchange Membranes

Successive proton conduction channels are constructed with the spin coating method in flexible proton exchange membranes (PEMs). In this research, phosphoric acid (PA) molecules are immobilized in the multilayered microstructure of Kevlar nanofibers and polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) polymer molecular chains. As a result, successive proton conduction channels can accelerate the proton conduction process in the prepared membrane with the multilayered microstructure. Additionally, the microstructure fractures of the composite membranes from the external force of folding and stretching operations are modified by the inner PA molecules. Notably, numerous PA molecules are further combined through formed intermolecular hydrogen bonding. The stretched membrane absorbs more PA molecules owing to the arrangement of PA molecules, Kevlar nanofibers, and SEBS molecular chains. The stretched membrane thus exhibits the enhanced proton conduction ability, such as the through-plane proton conductivity of 1.81 × 10-1 S cm-1 at 160 °C and that of 4.53 × 10-2 S cm-1 at 120 °C lasting for 600 h. Furthermore, the tensile stress of PA-doped stretched membranes reaches (3.91 ± 0.40)-(6.15 ± 0.43) MPa. A single proton exchange membrane fuel cell exhibits a peak power density of 483.3 mW cm-2 at 120 °C.

Heterogeneous Anion-Exchange Membranes with Enhanced Ion Conductivity for Continuous Electrodeionization

In this study, the optimal fabrication parameters of a heterogeneous anion-exchange membrane (AEM) using an ionomer binder are investigated to improve the performance of continuous electrodeionization (CEDI) for producing ultrapure water. Poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) is selected as the base material for preparing the ionomer binder and quaternized to have various ion exchange capacities (IECs). The optimal content of ion-exchange resin (IER) powder according to the IEC of the ionomer binder is then determined through systematic analyses. In conclusion, it is revealed that a heterogeneous AEM with optimal performance can be fabricated when the IEC of the ionomer binder is lowered and the content of IER powder is also lower than that of conventional heterogeneous membranes. Moreover, crosslinked quaternized PPO (QPPO) nanofiber powder is used as an additive to improve ion conductivity without deteriorating the mechanical properties of the membrane. The membrane fabricated under optimal conditions exhibits significantly lower electrical resistance (4.6 Ω cm2) despite a low IER content (30 wt%) compared to the commercial membrane (IONAC MA-3475, 13.6 Ω cm2) while also demonstrating moderate tensile strength (9.7 MPa) and a high transport number (ca. 0.97). Furthermore, it is proven that the prepared membrane exhibits a superior ion removal rate (99.86%) and lower energy consumption (0.35 kWh) compared to the commercial membrane (99.76% and 0.4 kWh, respectively) in CEDI experiments.

Properties of Anion Exchange Membranes with a Focus on Water Electrolysis

Recently, alkaline membrane water electrolysis, in which membranes are in direct contact with water or alkaline solutions, has gained attention. This necessitates new approaches to membrane characterization. We show how the mechanical properties of FAA3, PiperION, Nafion 212 and reinforced FAA3-PK-75 and PiperION PI-15 change when stress−strain curves are measured in temperature-controlled water. Since membranes show dimensional changes when the temperature changes and, therefore, may experience stresses in the application, we investigated seven different membrane types to determine if they follow the expected spring-like behavior or show hysteresis. By using a very simple setup which can be implemented in most laboratories, we measured the “true hydroxide conductivity” of membranes in temperature-controlled water and found that PI-15 and mTPN had higher conductivity at 60 °C than Nafion 212. The same setup was used to monitor the alkaline stability of membranes, and it was found that stability decreased in the order mTPN > PiperION > FAA3. XPS analysis showed that FAA3 was degraded by the attack of hydroxide ions on the benzylic position. Water permeability was analyzed, and mTPN had approximately two times higher permeability than PiperION and 50% higher permeability than FAA3.

Synthesis of Sulfonated Poly(Arylene Ether Sulfone)s Containing Aliphatic Moieties for Effective Membrane Electrode Assembly Fabrication by Low-Temperature Decal Transfer Methods

The purpose of this study was to investigate the effect of the aliphatic moiety in the sulfonated poly(arylene ether sulfone) (SPAES) backbone. A new monomer (4,4'-dihydroxy-1,6-diphenoxyhexane) was synthesized and polymerized with other monomers to obtain partially alkylated SPAESs. According to differential scanning calorimetry analysis, the glass transition temperature (Tg) of these polymers ranged from 85 to 90 °C, which is 100 °C lower than that of the fully aromatic SPAES. Due to the low Tg values obtained for the partially alkylated SPAESs, it was possible to prepare a hydrocarbon electrolyte membrane-based membrane electrode assembly (MEA) with Nafion® binder in the electrode through the use of a decal transfer method, which is the most commercially suitable system to obtain an MEA of proton exchange membrane fuel cells (PEMFCs). A single cell prepared using this partially alkylated SPAES as an electrolyte membrane exhibited a peak power density of 539 mW cm-2.

A Molecular Dynamics Simulation Based Investigation of the Proton Conductivity of Anhydrous Pyrazole Doped Poly(Vinylphosphonic Acid) Composite System

With the recognition of the multiple advantages of proton transport membranes that can operate under anhydrous conditions and offer promising opportunities as fuel cells working at high temperatures, a number of such membranes have been developed, but the proton transport mechanism of these materials has not been fully understood. In this work, a theoretical investigation based on molecular dynamics simulations is carried out on a system that is very similar to a real anhydrous proton transport membrane. The location and type of hydrogen bonds have been precisely identified by intermolecular pair correlation functions. Furthermore, analysis of the proton coordination numbers shows that more protons are located in the neighborhood of the oxygen atoms of poly(vinyl phosphonate anion) than in the neighborhood of the nitrogen atoms of pyrazole. The proton conductivity, 1.06 × 10^-3 Scm^-1, is obtained by the self-diffusion coefficient of the protons at 423 K, which is reasonably close to the experimentally measured value, 2 × 10^-4 Scm^-1. In addition, the analysis of the proton trajectories provides us with the proton transfer mechanism in an anhydrous membrane: (a) proton hopping between the oxygen atoms of poly(vinyl phosphonate anion) and (b) proton hopping between two pyrazole molecules. Therefore, the network of the hydrogen bond is the pathway to transport protons via the processes of hydrogen bond forming and breaking.

Effect of Chemical Structure and Degree of Branching on the Stability of Proton Exchange Membranes Based on Sulfonated Polynaphthylimides

Hydrolytic stability and oxidative stability are the core properties of sulfonated polynaphthylimides (SPIs) as proton exchange membranes. The chemical structure of SPIs directly influences the performance. Herein, three different series of branched SPIs were designed and prepared using 1,3,5-tris (2-trifluoromethyl-4-aminophenoxy) benzene as a trifunctional monomer and three non-sulfonated diamine monomers, such as 4,4'-oxydianiline (ODA), 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane (6FODA), and 4,4'-(9-fluorenylidene)dianiline (BFDA). The effect of the chemical structure and degree of branching on SPIs properties is discussed. The results showed that by controlling the chemical structure and degree of branching, the chemical stability of SPIs changed significantly. SPI-6FODA with two ether linkages and a hydrophobic CF₃ group has higher hydrolytic stability than SPI-ODA with only one ether linkage. In addition, with the increase of the introduced B₃ monomer, the oxidation stability of SPI-6FODA has been greatly improved. We successfully synthesized SPIs with a high hydrolytic stability and oxidative stability.

Anion Exchange Membranes Obtained from Poly(arylene ether sulfone) Block Copolymers Comprising Hydrophilic and Hydrophobic Segments

The anion exchange membrane may have different physical and chemical properties, electrochemical performance and mechanical stability depending upon the monomer structure, hydrophilicity and hydrophobic repeating unit, surface form and degree of substitution of functional groups. In current work, poly(arylene ether sulfone) (PAES) block copolymer was created and used as the main chain. After controlling the amount of NBS, the degree of bromination (DB) was changed in Br-PAES. Following that, quaternized PAES (Q-PAES) was synthesized through quaternization. Q-PAES showed a tendency of enhancing water content, expansion rate, ion exchange capacity (IEC) as the degree of substitution of functional groups increased. However, it was confirmed that tensile strength and dimensional properties of membrane reduced while swelling degree was increased. In addition, phase separation of membrane was identified by atomic force microscope (AFM) image, while ionic conductivity is greatly affected by phase separation. The Q-PAES membrane demonstrated a reasonable power output of around 64 mW/cm² while employed as electrolyte in fuel cell operation.

Study of High Performance Sulfonated Polyether Ether Ketone Composite Electrolyte Membranes

In this study, high performance composite electrolyte membranes were prepared from polyether ether ketone polymeric material. An initial sulfonation reaction improved the membrane hydrophilicity and its water absorbability and thus enhanced the ionic conductivity in electrochemical cells. Protonic conductivity was improved from 10⁻⁴ to 10⁻² S cm⁻¹ with an increasing sulfonation time from 72 to 175 h. The effects of blending nano SiO₂ into the composite membranes were devoted to improve thermal and mechanical properties, as well as methanol permeability. Methanol permeability was reduced to 3.1 × 10⁻⁷ cm² s⁻¹. Finally, a further improvement in ionic conductivity was carried out by a supercritical carbon dioxide treatment under 20 MPa at 40°C for 30 min with an optimum SiO₂ blend ratio of 10 wt-%. The plasticizing effect by the Lewis acid-base interaction between CO₂ and electron donor species on polymer chains decreased the glass transition and melting temperatures. The results show that sulfonated composite membranes blended with SiO₂ and using a supercritical carbon dioxide treatment exhibit a lower glass transition temperature, higher ionic conductivity, lower methanol permeability, good thermal stability, and strong mechanical properties. Ionic conductivity was improved to 1.55 × 10⁻² S cm⁻¹. The ion exchange capacity and the degree of sulfonation were also investigated.

Component Adjustment of Poly(arylene ether nitrile) with Sulfonic and Carboxylic Groups for Dielectric Films

Poly(arylene ether nitrile)s with sulfonic and carboxylic groups (SCPEN) were synthesized to investigate their electrical properties. This new series of copolymers were prepared by copolymerization of phenolphthalein, potassium hydroquinonesulfonate, and 2,6-difluorobenzonitrile, in different mole ratios. Their thermal, mechanical and dielectric properties were investigated in detail. By adjusting the composition of sulfonic and carboxylic groups, it can be concluded that the dielectric constant increases with the increase of sulfonic groups, and mechanical and thermal properties improve with the increase of carboxylic groups. The as-prepared SCPEN films show potential applications in electronic storage materials, which provide insights into the correlation of SCPEN electrical properties with its chemical structure. The structure–property relationship is established to broaden the application of functionalized PEN. Furthermore, SCPEN with rich polar groups may also be used as the polymer matrix to increase the interaction with the filler surface, ensuring a better dispersion of filler in the matrix. This provides a reference for the development of high dielectric materials.

Improved Physicochemical Stability and High Ion Transportation of Poly(Arylene Ether Sulfone) Blocks Containing a Fluorinated Hydrophobic Part for Anion Exchange Membrane Applications

A series of anion exchange membranes composed of partially fluorinated poly(arylene ether sulfone)s (PAESs) multiblock copolymers bearing quaternary ammonium groups were synthesized with controlled lengths of the hydrophilic precursor and hydrophobic oligomer via direct polycondensation. The chloromethylation and quaternization proceeded well by optimizing the reaction conditions to improve hydroxide conductivity and physical stability, and the fabricated membranes were very flexible and transparent. Atomic force microscope images of quaternized PAES (QN-PAES) membranes showed excellent hydrophilic/hydrophobic phase separation and distinct ion transition channels. An extended architecture of phase separation was observed by increasing the hydrophilic oligomer length, which resulted in significant improvements in the water uptake, ion exchange capacity, and hydroxide conductivity. Furthermore, the open circuit voltage (OCV) of QN-PAES X10Y23 and X10Y13 was found to be above 0.9 V, and the maximum power density of QN-PAES X10Y13 was 131.7 mW cm-2 at 60 °C under 100% RH.