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Guidotti G, Palumbo A, Soccio M, Gazzano M, Salatelli E, Siracusa VM, Lotti N. Fully Bio-Based Blends of Poly (Pentamethylene Furanoate) and Poly (Hexamethylene Furanoate) for Sustainable and Flexible Packaging. Polymers (Basel) 2024; 16:2342. [PMID: 39204562 PMCID: PMC11360354 DOI: 10.3390/polym16162342] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/27/2024] [Revised: 08/12/2024] [Accepted: 08/14/2024] [Indexed: 09/04/2024] Open
Abstract
In the present study, bio-based polymeric blends have been prepared for applications in the field of sustainable food packaging, starting from two furan-based homopolymers, poly(hexamethylene 2,5-furanoate) (PHF) and poly(pentamethylene 2,5-furanoate) (PPeF). PHF and PPeF were synthesized by two-step melt polycondensation-a solvent-free synthetic strategy-and then binary physical mixtures, PHF/PPeF, with different weight compositions were prepared by dissolution in a common solvent. The blends were processed into compression-moulded films, and molecular, morphological, structural, thermal, and mechanical characterizations were subsequently carried out. Blending did not negatively affect the thermal stability of the parent homopolymers, and good compatibility between them was observed. This strategy also allowed for the modulation of the chain rigidity as well as of the crystallinity, simply by acting on the relative weight amount of the homopolymers. From a mechanical point of view, the presence of PPeF led to a reduction in stiffness and an increase in the elongation at break, obtaining materials with an elastomeric behaviour. Evaluation of the gas barrier properties confirmed that the good barrier properties of PHF were preserved by blending. Finally, lab-scale composting tests confirmed a greater weight loss of the mixtures with respect to the PHF homopolymer.
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Affiliation(s)
- Giulia Guidotti
- Department of Civil, Chemical, Environmental, and Materials Engineering, University of Bologna, Via Terracini 28, 40131 Bologna, Italy; (G.G.); (A.P.); (M.S.)
| | - Arianna Palumbo
- Department of Civil, Chemical, Environmental, and Materials Engineering, University of Bologna, Via Terracini 28, 40131 Bologna, Italy; (G.G.); (A.P.); (M.S.)
| | - Michelina Soccio
- Department of Civil, Chemical, Environmental, and Materials Engineering, University of Bologna, Via Terracini 28, 40131 Bologna, Italy; (G.G.); (A.P.); (M.S.)
| | - Massimo Gazzano
- Institute for Organic Synthesis and Photoreactivity, ISOF-CNR, Via Gobetti 101, 40129 Bologna, Italy;
| | - Elisabetta Salatelli
- Department of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, 40136 Bologna, Italy;
| | - Valentina M. Siracusa
- Chemical Science Department, University of Catania, Viale A. Doria 6, 95125 Catania, Italy;
| | - Nadia Lotti
- Department of Civil, Chemical, Environmental, and Materials Engineering, University of Bologna, Via Terracini 28, 40131 Bologna, Italy; (G.G.); (A.P.); (M.S.)
- Interdepartmental Center for Industrial Agro-Food Research, CIRI-AGRO, Via Q. Bucci 336, 47521 Cesena, Italy
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Kayalvizhi R, Sanjana J, Jacob S, Kumar V. An Eclectic Review on Dicarboxylic Acid Production Through Yeast Cell Factories and Its Industrial Prominence. Curr Microbiol 2024; 81:147. [PMID: 38642080 DOI: 10.1007/s00284-024-03654-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/27/2023] [Accepted: 02/29/2024] [Indexed: 04/22/2024]
Abstract
Dicarboxylic acid (DCA) is a multifaceted chemical intermediate, recoursed to produce many industrially important products such as adhesives, plasticizers, lubricants, polymers, etc. To bypass the shortcomings of the chemical methods of synthesis of DCA and to reduce fossil fuel footprints, bio-based synthesis is gaining attention. In pursuit of an eco-friendly sustainable alternative method of DCA production, microbial cell factories, and renewable organic resources are gaining popularity. Among the plethora of microbial communities, yeast is being favored industrially compared to bacterial fermentation due to its hyperosmotic and low pH tolerance and flexibility for gene manipulations. By application of rapidly evolving genetic manipulation techniques, the bio-based DCA production could be made more precise and economical. To bridge the gap between supply and demand of DCA, many strategies are employed to improve the fermentation. This review briefly outlines the advancements in DCA production using yeast cell factories with the exemplification of strain improvement strategies.
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Affiliation(s)
- Ramalingam Kayalvizhi
- Department of Biotechnology, School of Bioengineering, College of Engineering and Technology, Faculty of Engineering and Technology, SRM Institute of Science and Technology, SRM Nagar, Chengalpattu Dist., Kattankulathur, Tamil Nadu, 603203, India
| | - Jayacumar Sanjana
- Department of Biotechnology, School of Bioengineering, College of Engineering and Technology, Faculty of Engineering and Technology, SRM Institute of Science and Technology, SRM Nagar, Chengalpattu Dist., Kattankulathur, Tamil Nadu, 603203, India
| | - Samuel Jacob
- Department of Biotechnology, School of Bioengineering, College of Engineering and Technology, Faculty of Engineering and Technology, SRM Institute of Science and Technology, SRM Nagar, Chengalpattu Dist., Kattankulathur, Tamil Nadu, 603203, India.
| | - Vinod Kumar
- School of Water, Energy and Environment, Cranfield University, Cranfield, MK43 0AL, UK.
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Chen M, Jiang Z, Qiu Z. Synthesis, thermal, and mechanical properties of fully biobased Poly(hexamethylene 2,5-furandicarboxylate-co-diglycolate) copolyesters. POLYMER 2023. [DOI: 10.1016/j.polymer.2023.125678] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
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Synthesis, Thermal Behavior, and Mechanical Properties of Fully Biobased Poly(Hexamethylene 2,5-Furandicarboxylate- Co-Sebacate) Copolyesters. Polymers (Basel) 2022; 15:polym15010085. [PMID: 36616435 PMCID: PMC9823706 DOI: 10.3390/polym15010085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/08/2022] [Revised: 12/17/2022] [Accepted: 12/22/2022] [Indexed: 12/28/2022] Open
Abstract
In this research, three fully biobased poly(hexamethylene 2,5-furandicarboxylate-co-sebacate) (PHFSe) copolyesters with low contents of hexamethylene sebacate (HSe) unit (10 mol%, 20 mol%, and 30 mol%) were successfully synthesized through a two-step transesterification/esterification and polycondensation method. The chemical structure and actual composition of PHFSe copolyesters were confirmed by hydrogen nuclear magnetic resonance. The thermal behavior and mechanical property of PHFSe copolyesters were investigated and compared with those of the poly(hexamethylene 2,5-furandicarboxylate) (PHF) homopolymer. Both PHFSe copolyesters and PHF showed the high thermal stability. The basic thermal parameters, including glass transition temperature, melting temperature, and equilibrium melting temperature, gradually decreased with increasing the HSe unit content. PHFSe copolyesters crystallized more slowly than PHF under both the nonisothermal and isothermal melt crystallization conditions; however, they crystallized through the same crystallization mechanism and crystal structure. In addition, the mechanical property, especially the elongation at break of PHFSe copolyesters, was obviously improved when the HSe unit content was greater than 10 mol%. In brief, the thermal and mechanical properties of PHF may be easily tuned by changing the HSe unit content to meet various practical end-use requirements.
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Chen M, Jiang Z, Qiu Z. In Situ Synthesis, Crystallization Behavior, and Mechanical Property of Biobased Poly(hexamethylene 2,5-furandicarboxylate)/Multiwalled Carbon Nanotube Nanocomposites. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01449] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Mingkun Chen
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Zhiguo Jiang
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Zhaobin Qiu
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
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Kasmi N, Terzopoulou Z, Chebbi Y, Dieden R, Habibi Y, Bikiaris DN. Tuning thermal properties and biodegradability of poly(isosorbide azelate) by compositional control through copolymerization with 2,5-furandicarboxylic acid. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2021.109804] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Paszkiewicz S, Irska I, Zubkiewicz A, Szymczyk A, Piesowicz E, Rozwadowski Z, Goracy K. Biobased Thermoplastic Elastomers: Structure-Property Relationship of Poly(hexamethylene 2,5-furanodicarboxylate)-Block-Poly(tetrahydrofuran) Copolymers Prepared by Melt Polycondensation. Polymers (Basel) 2021; 13:397. [PMID: 33513765 PMCID: PMC7865897 DOI: 10.3390/polym13030397] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/27/2020] [Revised: 01/21/2021] [Accepted: 01/22/2021] [Indexed: 11/17/2022] Open
Abstract
A series of poly(hexamethylene 2,5-furanodicarboxylate)-block-poly(tetrahydrofuran) (PHF-b-F-pTHF) copolymers were synthesized using a two-stage procedure, employing transesterification and polycondensation. The content of pTHF flexible segments varied from 25 to 75 wt.%. 1H nuclear magnetic resonance (NMR) and Fourier transformed infrared spectroscopy (FTIR) analyses were applied to confirm the molecular structure of the materials. Differential scanning calorimetry (DSC), dynamic mechanical measurements (DMTA), and X-ray diffraction (XRD) allowed characterizing the supramolecular structure of the synthesized copolymers. SEM analysis was applied to show the differences in the block copolymers' morphologies concerning their chemical structure. The influence of the number of flexible segments in the copolymers on the phase transition temperatures, thermal properties, as well as the thermo-oxidative and thermal stability was analyzed. TGA analysis, along with tensile tests (static and cyclic), confirmed the utilitarian performance of the synthesized bio-based materials. It was found that an increase in the amount of pTHF caused the increase of both number-average and weight-average molecular weights and intrinsic viscosities, and at the same time causing the shift of the values of phase transition temperatures toward lower ones. Besides, PHF-b-F-pTHF containing 75 wt.% of F-pTHF units was proved to be a promising thermoplastic shape memory polymer (SMP) with a switching temperature of 20 °C.
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Affiliation(s)
- Sandra Paszkiewicz
- Department of Materials Technologies, West Pomeranian University of Technology, Al. Piastów 19, 70-310 Szczecin, Poland; (I.I.); (E.P.)
| | - Izabela Irska
- Department of Materials Technologies, West Pomeranian University of Technology, Al. Piastów 19, 70-310 Szczecin, Poland; (I.I.); (E.P.)
| | - Agata Zubkiewicz
- Department of Technical Physics, West Pomeranian University of Technology, Al. Piastów 48, 70-311 Szczecin, Poland; (A.Z.); (A.S.)
| | - Anna Szymczyk
- Department of Technical Physics, West Pomeranian University of Technology, Al. Piastów 48, 70-311 Szczecin, Poland; (A.Z.); (A.S.)
| | - Elżbieta Piesowicz
- Department of Materials Technologies, West Pomeranian University of Technology, Al. Piastów 19, 70-310 Szczecin, Poland; (I.I.); (E.P.)
| | - Zbigniew Rozwadowski
- Department of Inorganic and Analytical Chemistry, West Pomeranian University of Technology, Al. Piastów 42, 71-065 Szczecin, Poland;
| | - Krzysztof Goracy
- Department of Polymers and Biomaterials Science, Nanotechnology Center for Research and Education, West Pomeranian University of Technology, Al. Piastów 45, 71-311 Szczecin, Poland;
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Martínez-Tong DE, Soccio M, Robles-Hernández B, Guidotti G, Gazzano M, Lotti N, Alegria A. Evidence of Nanostructure Development from the Molecular Dynamics of Poly(pentamethylene 2,5-furanoate). Macromolecules 2020. [DOI: 10.1021/acs.macromol.0c02297] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Daniel E. Martínez-Tong
- Departamento de Polímeros y Materiales Avanzados: Física, Química y Tecnología, University of the Basque Country (UPV/EHU). Paseo Manuel Lardizábal 3, 20018 Donostia, Spain
- Centro de Física de Materiales (CFM, CSIC-UPV/EHU), Paseo Manuel Lardizábal 5, 20018 Donostia, Spain
| | - Michelina Soccio
- Civil, Chemical, Environmental and Materials Engineering Department, University of Bologna, Via Terracini 28, 40131 Bologna, Italy
| | - Beatriz Robles-Hernández
- Departamento de Polímeros y Materiales Avanzados: Física, Química y Tecnología, University of the Basque Country (UPV/EHU). Paseo Manuel Lardizábal 3, 20018 Donostia, Spain
- Centro de Física de Materiales (CFM, CSIC-UPV/EHU), Paseo Manuel Lardizábal 5, 20018 Donostia, Spain
| | - Giulia Guidotti
- Civil, Chemical, Environmental and Materials Engineering Department, University of Bologna, Via Terracini 28, 40131 Bologna, Italy
| | - Massimo Gazzano
- Institute of Organic Synthesis and Photoreactivity, National Research Council, Via P. Gobetti, 101, 40129 Bologna, Italy
| | - Nadia Lotti
- Civil, Chemical, Environmental and Materials Engineering Department, University of Bologna, Via Terracini 28, 40131 Bologna, Italy
| | - Angel Alegria
- Departamento de Polímeros y Materiales Avanzados: Física, Química y Tecnología, University of the Basque Country (UPV/EHU). Paseo Manuel Lardizábal 3, 20018 Donostia, Spain
- Centro de Física de Materiales (CFM, CSIC-UPV/EHU), Paseo Manuel Lardizábal 5, 20018 Donostia, Spain
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Samak NA, Jia Y, Sharshar MM, Mu T, Yang M, Peh S, Xing J. Recent advances in biocatalysts engineering for polyethylene terephthalate plastic waste green recycling. ENVIRONMENT INTERNATIONAL 2020; 145:106144. [PMID: 32987219 DOI: 10.1016/j.envint.2020.106144] [Citation(s) in RCA: 58] [Impact Index Per Article: 14.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/25/2020] [Revised: 09/10/2020] [Accepted: 09/13/2020] [Indexed: 05/21/2023]
Abstract
The massive waste of poly(ethylene terephthalate) (PET) that ends up in the landfills and oceans and needs hundreds of years for degradation has attracted global concern. The poor stability and productivity of the available PET biocatalysts hinder their industrial applications. Active PET biocatalysts can provide a promising avenue for PET bioconversion and recycling. Therefore, there is an urgent need to develop new strategies that could enhance the stability, catalytic activity, solubility, productivity, and re-usability of these PET biocatalysts under harsh conditions such as high temperatures, pH, and salinity. This has raised great attention in using bioengineering strategies to improve PET biocatalysts' robustness and catalytic behavior. Herein, historical and forecasting data of plastic production and disposal were critically reviewed. Challenges facing the PET degradation process and available strategies that could be used to solve them were critically highlighted and summarized. In this review, we also discussed the recent progress in enzyme bioengineering approaches used for discovering new PET biocatalysts, elucidating the degradation mechanism, and improving the catalytic performance, solubility, and productivity, critically assess their strength and weakness and highlighting the gaps of the available data. Discovery of more potential PET hydrolases and studying their molecular mechanism extensively via solving their crystal structure will widen this research area to move forward the industrial application. A deeper knowledge of PET molecular and degradation mechanisms will give great insight into the future identification of related enzymes. The reported bioengineering strategies during this review could be used to reduce PET crystallinity and to increase the operational temperature of PET hydrolyzing enzymes.
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Affiliation(s)
- Nadia A Samak
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China; College of Chemical Engineering, University of Chinese Academy of Sciences, 19 A Yuquan Road, Beijing 100049, PR China; Processes Design and Development Department, Egyptian Petroleum Research Institute, Nasr City, 11727 Cairo, Egypt
| | - Yunpu Jia
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China; College of Chemical Engineering, University of Chinese Academy of Sciences, 19 A Yuquan Road, Beijing 100049, PR China
| | - Moustafa M Sharshar
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China; College of Chemical Engineering, University of Chinese Academy of Sciences, 19 A Yuquan Road, Beijing 100049, PR China
| | - Tingzhen Mu
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China
| | - Maohua Yang
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China
| | - Sumit Peh
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China; College of Chemical Engineering, University of Chinese Academy of Sciences, 19 A Yuquan Road, Beijing 100049, PR China
| | - Jianmin Xing
- CAS Key Laboratory of Green Process and Engineering & State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, PR China; College of Chemical Engineering, University of Chinese Academy of Sciences, 19 A Yuquan Road, Beijing 100049, PR China.
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Catalytic Activity of Mixed Al2O3-ZrO2 Oxides for Glucose Conversion into 5-Hydroxymethylfurfural. Catalysts 2020. [DOI: 10.3390/catal10080878] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023] Open
Abstract
In the present work, a series of catalysts based on aluminum and zirconium oxides was studied for the transformation of glucose into 5-hydroxymethylfurfural. These catalysts were characterized by using experimental techniques, such as X-ray diffraction, N2 adsorption–desorption at −196 °C, X-ray photoelectron spectroscopy, temperature-programmed desorption of NH3 and CO2, and scanning transmission electron microscopy. The catalytic behavior in glucose dehydration was evaluated in a water-methyl isobutyl ketone biphasic system, in the presence of CaCl2, in order to minimize losses due to unwanted secondary reactions. High glucose conversion and 5-hydroxymethylfurfural (HMF) yield values were obtained in the presence of an Al(Zr)Ox catalyst with an Al:Zr molar ratio of 7:3, reaching 97% and 47%, respectively, at 150 °C after 120 min. Under tested conditions, this catalyst retained most of its catalytic activity for four reuses.
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Tuning the Properties of Furandicarboxylic Acid-Based Polyesters with Copolymerization: A Review. Polymers (Basel) 2020; 12:polym12061209. [PMID: 32466455 PMCID: PMC7361963 DOI: 10.3390/polym12061209] [Citation(s) in RCA: 59] [Impact Index Per Article: 14.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2020] [Revised: 05/20/2020] [Accepted: 05/23/2020] [Indexed: 01/29/2023] Open
Abstract
Polyesters based on 2,5-furandicarboxylic acid (FDCA) are a new class of biobased polymers with enormous interest, both from a scientific and industrial perspective. The commercialization of these polymers is imminent as the pressure for a sustainable economy grows, and extensive worldwide research currently takes place on developing cost-competitive, renewable plastics. The most prevalent method for imparting these polymers with new properties is copolymerization, as many studies have been published over the last few years. This present review aims to summarize the trends in the synthesis of FDCA-based copolymers and to investigate the effectiveness of this approach in transforming them to a more versatile class of materials that could potentially be appropriate for a number of high-end and conventional applications.
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Guidotti G, Soccio M, Lotti N, Siracusa V, Gazzano M, Munari A. New multi-block copolyester of 2,5-furandicarboxylic acid containing PEG-like sequences to form flexible and degradable films for sustainable packaging. Polym Degrad Stab 2019. [DOI: 10.1016/j.polymdegradstab.2019.108963] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
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Preparation and Single Crystal Structure Determination of the First Biobased Furan-Polydiacetylene Using Topochemical Polymerization. CRYSTALS 2019. [DOI: 10.3390/cryst9090448] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
Crystal structure elucidations of bio-based polymers provide invaluable data regarding structure–property relationships. In this work, we achieved synthesis and Single Crystal X-ray Diffraction (SCXRD) structural determination of a new furan-based polydiacetylene (PDA) derivative with carbamate (urethane) functionality. Firstly, diacetylene (DA) monomers were found to self-assemble in the crystalline state in such a way that the polymerization theoretically occurred in two different directions. Indeed, for both directions, geometrical parameters for the reactive alignment of DA are satisfied and closely related with the optimal geometrical parameters for DA topochemical polymerization (d(1) = 4.7–5.2 Å, d(2) ≤ 3.8 Å, θ ≈ 45°). However, within the axis of hydrogen bonds (HB), the self-assembling monomers display distances and angles (d(1) = 4.816 Å, d(2) = 3.822 Å, θ = 51°) that deviate more from the ideal values than those in the perpendicular direction (d(1) = 4.915Å, d(2) = 3.499Å, θ ≈ 45°). As expected from these observations, the thermal topochemical polymerization occurs in the direction perpendicular to the HB and the resulting PDA was characterized by SCXRD.
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