Effect of Different Pressures of Supercritical Carbon Dioxide on the Microstructure of PAN Fibers during the Hot-Drawing Process

In situ study of the preoxidation of polyacrylonitrile fibers

In the production of polyacrylonitrile-based carbon fibers (PAN-CFs), preoxidation is a key step to improving the thermal stability of the fibers and forming their structural prototype. However, structural evaluation of PAN fibers during preoxidation remains ambiguous, partly due to a lack of in situ studies. This contribution reports an in situ study of the preoxidation of PAN fibers using wide-angle X-ray scattering and small-angle X-ray scattering techniques on a synchrotron radiation beamline. The structural changes of the skeleton and pores in the fibers are revealed and correspond to five kinds of diffraction spots (peaks) and two kinds of scattering streaks, respectively. The preoxidation shows obvious stages, and the corresponding possible mechanism is analyzed.

Designing Materials and Processes for Strong Polyacrylonitrile Precursor Fibers

Although polyacrylonitrile (PAN)-based carbon fibers have been successfully commercialized owing to their excellent material properties, their actual mechanical performance is still much lower than the theoretical values. Meanwhile, there is a growing demand for the use of superior carbon fibers. As such, many studies have been conducted to improve the mechanical performance of carbon fibers. Among the various approaches, designing a strong precursor fiber with a well-developed microstructure and morphology can constitute the most effective strategy to achieve superior performance. In this review, the efforts used to modulate materials, processing, and additives to deliver strong precursor fibers were thoroughly investigated. Our work demonstrates that the design of materials and processes is a fruitful pathway for the enhancement of the mechanical performance of carbon fibers.

Microstructural Changes of Aramid Fiber Due to Reaction with Toluene 2,4-diisocyanate under Tension in scCO2

High modulus aramid fiber, such as Kevlar 49, is conventionally prepared by the heat annealing of high strength aramid fiber under a suitable tension at high temperature, especially higher than 500 °C. This enables the mobility of a rigid molecule chain to be rearranged into a more perfect crystalline or orientation structure under tension. However, annealing decreases the tensile strength, since the thermal degradation of the molecular chain at high temperature cannot be avoided. Kevlar 49 fibers treated in supercritical carbon dioxide (scCO₂) under tension could improve their mechanical properties at a low temperature. The effects of the tension on the mechanical properties and structure of the Kevlar 49 fibers were studied by mechanical testing, wide-angle and small-angle X-ray scattering (WAXS, SAXS), and scanning electron microscopy (SEM). The results show that the mechanical properties, crystallinity and orientation of the fiber can be improved when the tension is less than 0.6 cN/dtex, which may be due to the increasing of the mobility of a rigid segment with the help of the plasticization of scCO₂ and re-arrangement of macromolecular chain into crystalline and orientation structure under tension. What’s more, the amorphous region also was enhanced by crosslinking reaction of toluene 2,4-diisocyanate (TDI) with the chain end groups of the macromolecules in the amorphous regions. However, a decrease of tenacity was found when the tension was higher than 0.6 cN/dtex, which is because the tension was so high that the microfibril was broken. The results indicated that treating the Kevlar 49 fiber in scCO₂ under a suitable tension with TDI as a crosslink agent can simultaneously improve both the tenacity and modulus of the fiber.

Study on Crystallization Behaviors and Properties of F-III Fibers during Hot Drawing in Supercritical Carbon Dioxide

In order to obtain F-III fibers with high mechanical properties, pristine F-III fibers were hot drawn at the temperature of 250 °C, pressure of 14 MPa, tension of 6 g·d⁻¹, and different times, which were 15 min, 30 min, 45 min, 60 min, 75 min, 90 min, and 105 min, respectively, in supercritical carbon dioxide (Sc-CO₂) in this article. All the samples, including the pristine and treated F-III fibers, were characterized by a mechanical performance tester, wide-angle X-ray scattering (WAXS), small-angle X-ray scattering (SAXS), and thermogravimetric analysis (TGA). The results showed that the thermal stability of F-III fibers was enhanced to some extent, and the tensile strength and modulus of F-III fibers had great changes as the extension of treatment time during hot drawing in Sc-CO₂, although the treatment temperature was lower than the glass transition temperature (Tg) of F-III fibers. Accordingly, the phase fraction, orientation factor f_c of the (110) crystal plane, fibril length l_f, and misorientation angle B_φ of all the samples were also investigated. Fortunately, the hot drawing in Sc-CO₂ was successfully applied to the preparation of F-III fibers with high mechanical properties.

In situ K2S activated electrospun carbon nanofibers with hierarchical meso/microporous structures for supercapacitors

Porous electrospun carbon nanofibers (CNFs) can be produced by a more advantageous ‘in situ activation’ method by electrospinning polyacrylonitrile (PAN) with an activation agent. However, most in situ activated electrospinning processes yield porous CNFs with rather limited surface area and less porosity due to the inappropriately selected activation agents. Here we found K₂S could perfectly meet both compatibility and reactivity requirements of PAN electrospinning to generate hierarchical meso/micropores inside electrospun CNFs. During the whole fabrication process, K₂S experiences a phase evolution loop and the hierarchical pore structures are formed by the reaction between K₂S oxidative derivatives and the as-formed carbon during heat treatment. The hierarchical meso/microporous CNFs not only showed a large surface area (835.0 m² g⁻¹) but also exhibited a high PAN carbonization yield (84.0 wt%) due to improved cyclization of PAN's nitrile group during the pre-oxidation stage. As an electrode material for supercapacitors, the corresponding electrodes have a capacitance of 210.7 F g⁻¹ at the current density of 0.2 A g⁻¹ with excellent cycling durability. The hierarchically porous CNFs produced via in situ activation by K₂S combine the advantages of interconnected meso/micropores and are a promising candidate for electrochemical energy conversion and storage devices.

K₂S was found to be an excellent in situ activation agent for the fabrication of electrospun carbon nanofibers with large surface area (835.0 m² g⁻¹) and hierarchical meso/microporous structures.