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Yuan Z, Zhao X, Ye L. Skinless Polyphenylene Sulfide Foam with Enhanced Thermal Insulation Properties Fabricated by Constructing Aligned Gas Barrier Layers for Surface-Constrained sc-CO 2 Foaming. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 37329323 DOI: 10.1021/acsami.3c05454] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/19/2023]
Abstract
A solid skin layer inevitably forms on the foam surface for supercritical carbon dioxide (sc-CO2) foaming technology, leading to deterioration of some inherent properties of polymeric foams. In this work, skinless polyphenylene sulfide (PPS) foam was fabricated with a surface-constrained sc-CO2 foaming method by innovatively constructing aligned epoxy resin/ferromagnetic graphene oxide composites (EP/GO@Fe3O4) as a CO2 barrier layer under a magnetic field. Introduction of GO@Fe3O4 and its ordered alignment led to an obvious decrease in the CO2 permeability coefficient of the barrier layer, a significant increase of the CO2 concentration in the PPS matrix, and a decrease of desorption diffusivity in the depressurization stage, suggesting that the composite layers effectively inhibited the escape of CO2 dissolved in the matrix. Meanwhile, the strong interfacial interaction between the composite layer and the PPS matrix remarkably enhanced the heterogeneous nucleation of cells at the interface, resulting in elimination of the solid skin layer and formation of an obvious cellular structure on the foam surface. Moreover, by the alignment of GO@Fe3O4 in EP, the CO2 permeability coefficient of the barrier layer became much lower, and the cell density on the foam surface further increased with decreasing cell size, which was even higher than that of the cross section of foam, attributed to stronger heterogeneous nucleation at the interface than the homogeneous nucleation in the core region of the sample. As a result, the thermal conductivity of the skinless PPS foam reached as low as 0.0365 W/m·k, decreasing by 49.5% compared with that of regular PPS foam, showing a remarkable improvement in the thermal insulation properties of PPS foam. This work provided a novel and effective method for fabricating skinless PPS foam with enhanced thermal insulation properties.
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Affiliation(s)
- Zun Yuan
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, China
| | - Xiaowen Zhao
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, China
| | - Lin Ye
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, China
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Lv C, Liao X, Zou F, Tang W, Yang Y, Xing S, Li G. Green and effective fabrication of porous surfaces with adjustable cell structure by foaming at incomplete healed polymer-polymer interface. J Colloid Interface Sci 2023; 645:743-751. [PMID: 37172484 DOI: 10.1016/j.jcis.2023.04.167] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/24/2023] [Revised: 04/25/2023] [Accepted: 04/30/2023] [Indexed: 05/15/2023]
Abstract
Porous surfaces of materials have shown huge potentialities for endowing materials with multifarious functions. Despite introducing gas-confined-barriers in supercritical CO2 foaming technology is effective to weaken the gas escape effect and facilitate the preparation of porous surfaces, the differences in intrinsic properties between barriers and polymers result in bottlenecks like cell structure adjustment limitation and incompletely eliminated solid skin layers. This study undertakes a preparation approach for porous surfaces by foaming at incompletely healed polystyrene/polystyrene interfaces. In contrast with employing gas-confined-barriers reported before, the porous surfaces foamed at incompletely healed polymer/polymer interfaces show a monolayer, full-open cell morphology, and wide adjustable range in cell structures including cell size (120 nm∼15.68 μm), cell density (3.40 × 105 cells/cm2∼3.47 × 109 cells/cm2), and surface roughness (0.50 μm∼7.22 μm). Furthermore, the wettability of obtained porous surfaces depending on the cell structures is systematically discussed. Finally, a super-hydrophobic surface with hierarchical micro-nanoscale roughness, low water adhesion, and high water-impact resistance is built by depositing nanoparticles on a porous surface. Consequently, this study offers a clean and simple method to prepare porous surfaces with adjustable cell structures, which is expected to open a door to developing a new fabrication technique for micro/nano-porous surfaces.
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Affiliation(s)
- Cuifang Lv
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
| | - Xia Liao
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China.
| | - Fangfang Zou
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
| | - Wanyu Tang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
| | - Yaguang Yang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
| | - Shaowei Xing
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, Sichuan, China
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Park C, Park C, Park S, Lee J, Choi JH, Kim YS, Yoo Y. Passive Daytime Radiative Cooling by Thermoplastic Polyurethane Wrapping Films with Controlled Hierarchical Porous Structures. CHEMSUSCHEM 2022; 15:e202201842. [PMID: 36269116 DOI: 10.1002/cssc.202201842] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 10/21/2022] [Indexed: 06/16/2023]
Abstract
Current research has focused on effective solutions to mitigate global warming and the accelerating greenhouse gas emissions. Compared to most cooling methods requiring energy and resources, passive daytime radiative cooling (PDRC) technology offers excellent energy savings as it requires no energy consumption. However, existing PDRC materials encounter unprecedented problems such as complex structures, low flexibility, and performance degradation after stretching. Thus, this study reports a porous structured thermoplastic polyurethane (TPU) film with bimodal pores to produce high-efficiency PDRC with efficient solar scattering using a simple process. The TPU film exhibited an adequately high solar reflectivity of 0.93 and an emissivity of 0.90 in the atmospheric window to achieve an ambient cooling of 5.6 °C at midday under a solar intensity of 800 W m-2 . Thus, the highly elastic and flexible TPU film was extremely suitable for application on objects with complex shapes. The radiative cooling performance of 3D-printed models covered with these TPU films demonstrated their superior indoor cooling efficiency compared to commercial white paint (8.76 °C). Thus, the proposed design of high-efficiency PDRC materials is applicable in various urban infrastructural objects such as buildings and vehicles.
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Affiliation(s)
- Choyeon Park
- Advanced Materials Division, Korea Research Institute of Chemical Technology (KRICT), Daejeon, 34114 (Republic of, Korea
- Department of Polymer Science and Engineering, Chungnam National University, Daejeon, 34134 (Republic of, Korea
| | - Chanil Park
- Advanced Materials Division, Korea Research Institute of Chemical Technology (KRICT), Daejeon, 34114 (Republic of, Korea
| | - Sungmin Park
- Advanced Materials Division, Korea Research Institute of Chemical Technology (KRICT), Daejeon, 34114 (Republic of, Korea
| | - Jaeho Lee
- Department of Mechanical and Aerospace Engineering, University of California, Irvine, California, 92617, United States
| | - Jae-Hak Choi
- Department of Polymer Science and Engineering, Chungnam National University, Daejeon, 34134 (Republic of, Korea
| | - Yong Seok Kim
- Advanced Materials Division, Korea Research Institute of Chemical Technology (KRICT), Daejeon, 34114 (Republic of, Korea
| | - Youngjae Yoo
- Department of Advanced Materials Engineering, Chung-Ang University, Anseong, 17546 (Republic of, Korea
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Wang H, Peng X, Liu F, Song X, Wang H, Geng L, Huang A. Facile preparation of super lightweight and highly elastic thermoplastic polyurethane bead blend foam with microporous segregated network structure for good interfacial adhesion. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2022.105568] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
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Wang L, Cui W, Mi HY, Hu D, Antwi-Afari MF, Liu C, Shen C. Fabrication of skinless cellular poly (vinylidene fluoride) films by surface-constrained supercritical CO2 foaming using elastic gas barrier layers. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2022.105562] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Wang Y, Li J, Xie Y, Hu J, Zhu X, Sun S, Jing X, Mi HY, Liu C, Shen C. Fabrication of wrinkled thermoplastic polyurethane foams by dynamic supercritical carbon dioxide foaming. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2021.105429] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Jiang J, Zheng H, Liu H, Zhai W. Tunable cell structure and mechanism in porous thermoplastic polyurethane micro-film fabricated by a diffusion-restricted physical foaming process. J Supercrit Fluids 2021. [DOI: 10.1016/j.supflu.2021.105205] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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Ren Q, Wu M, Li W, Zhu X, Zhao Y, Wang L, Zheng W. A green fabrication method of poly (lactic acid) perforated membrane via tuned crystallization and gas diffusion process. Int J Biol Macromol 2021; 182:1037-1046. [PMID: 33894256 DOI: 10.1016/j.ijbiomac.2021.04.105] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2021] [Revised: 04/09/2021] [Accepted: 04/17/2021] [Indexed: 11/15/2022]
Abstract
Poly (lactic acid) (PLA) perforated membrane is typically obtained through the solvent-volatilization-induced or non-solvent-induced phase separation (NIPS) method. However, the residual organic solvents would unavoidably limit the application of PLA perforated membrane in biomedical and high-end water purification fields. Herein, an innovative solution-free method was proposed for preparing the PLA perforated membrane via a simple and environmentally friendly way. We have successfully fabricated the PLA perforated membrane using a physical foaming technique with CO2 as the blowing agent. By tuning the primary film thickness, saturation pressure, and foaming temperature, PLA perforated membrane's cell morphology could be accordingly adjusted. The PLA perforated membrane with a highly-ordered straight pore channel and high open cell content (OCC) approximately 72% was obtained under a mild condition. The formation mechanism of the PLA perforated membrane was discussed via the interaction of crystallization behavior and gas diffusion process. This green and solvent-free PLA perforated membrane possesses great potential for use in areas like the tissue engineering and high-end water purification.
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Affiliation(s)
- Qian Ren
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; University of Chinese Academy of Sciences, Beijing 100049, China
| | - Minghui Wu
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
| | - Wanwan Li
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; School of Materials Science and Chemical Engineering, Ningbo University, Ningbo, Zhejiang Province 315211, China
| | - Xiuyu Zhu
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; School of Materials Science and Chemical Engineering, Ningbo University, Ningbo, Zhejiang Province 315211, China
| | - Yongqing Zhao
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; University of Chinese Academy of Sciences, Beijing 100049, China
| | - Long Wang
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; University of Chinese Academy of Sciences, Beijing 100049, China.
| | - Wenge Zheng
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; University of Chinese Academy of Sciences, Beijing 100049, China.
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Affiliation(s)
- Wentao Zhai
- School of Materials Science and Engineering, Sun Yat-Sen University, Guangzhou, Guangdong Province, China
| | - Junjie Jiang
- School of Materials Science and Engineering, Sun Yat-Sen University, Guangzhou, Guangdong Province, China
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province, China
| | - Chul B. Park
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, Toronto, Ontario, Canada
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Hydrogen bonding and topological network effects on optimizing thermoplastic polyurethane/organic montmorillonite nanocomposite foam. POLYMER 2021. [DOI: 10.1016/j.polymer.2020.123159] [Citation(s) in RCA: 18] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
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Xue M, Zhou D, Ji Y, Xie Y, Li C, Zhao J. The polydopamine-enhanced superadhesion and fracture strength of honeycomb polyurethane porous membranes. RSC Adv 2020; 10:1639-1647. [PMID: 35494704 PMCID: PMC9047967 DOI: 10.1039/c9ra07887h] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/28/2019] [Accepted: 11/28/2019] [Indexed: 12/11/2022] Open
Abstract
The superhydrophobic properties of biological surfaces in nature have attracted extensive attention in scientific and industrial circles. Relative to the rolling superhydrophobic state of lotus leaves, the adhesive superhydrophobic state of geckos and Parthenocissus tricuspidata is also significant in many fields. In this work, polydopamine (PDA) with its excellent biological compatibility and strong adhesion was selected as a substance to simulate the secretion of the suckers of P. tricuspidata and it was precipitated at the surface of honeycomb polyurethane porous membranes (PUPM). The results demonstrated that the honeycomb PUPM, as prepared, displayed special super-adhesion properties similar to those of geckos and P. tricuspidata. PDA formed via self-polymerization in aqueous solution was equivalent to a double-sided adhesive, acquiring a micro-nano structure of PDA and PUPM and displaying increased surface hydrophobicity and improved adhesion properties. Even when the surface precipitation of PDA and modification with n-dodecyl mercaptan made the contact angle increase to more than 160°, the surface adhesion to water was rather strong and remained stable. The addition of the PDA adhesive can effectively change the microporous structure of PUPM, enhancing the viscosity, and facilitating an enhancement in the fracture strength.
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Affiliation(s)
- Mingshan Xue
- School of Materials Science and Engineering, Nanchang Hangkong University Nanchang 330063 People's Republic of China +86 791 83953373 +86 791 83953408
| | - Dan Zhou
- School of Materials Science and Engineering, Nanchang Hangkong University Nanchang 330063 People's Republic of China +86 791 83953373 +86 791 83953408
| | - Yuwei Ji
- School of Materials Science and Engineering, Nanchang Hangkong University Nanchang 330063 People's Republic of China +86 791 83953373 +86 791 83953408
| | - Yu Xie
- School of Materials Science and Engineering, Nanchang Hangkong University Nanchang 330063 People's Republic of China +86 791 83953373 +86 791 83953408
- Department of Chemistry and Chemical Engineering, Liaocheng University Liaocheng 252059 People's Republic of China
| | - Changquan Li
- School of Materials and Engineering, Jiangsu University of Technology Changzhou Jiangsu 213001 People's Republic of China
| | - Jinsheng Zhao
- Department of Chemistry and Chemical Engineering, Liaocheng University Liaocheng 252059 People's Republic of China
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