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Mrówka M, Franke D, Ošlejšek M, Jureczko M. Influence of Citrus Fruit Waste Filler on the Physical Properties of Silicone-Based Composites. MATERIALS (BASEL, SWITZERLAND) 2023; 16:6569. [PMID: 37834706 PMCID: PMC10573941 DOI: 10.3390/ma16196569] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/27/2023] [Revised: 07/31/2023] [Accepted: 08/04/2023] [Indexed: 10/15/2023]
Abstract
Silicones have been used as protective coatings due to their resistance to hydrolytic degradation and UV (ultraviolet) degradation. There is a growing problem with managing organic waste, which can be used as fillers in composites. This research demonstrated the use of organic waste from citrus peels, including grapefruit, lime, lemon, and orange peels. Silicone-based composites were prepared by gravity-casting using 2.5, 5, and 10 wt.% waste filler. Samples made from the composite panels were subjected to static tensile, density, hardness, pin-on-disc, and Schopper-Schlobach abrasion tests. The test results showed that lower tensile strength values characterized the composite materials compared to the silicone used as a filler. All materials had greater hardness than the silicone without the addition. At the same time, composites with a mass density of the filler of 2.5 and 5 wt.% showed more excellent abrasion resistance than the silicone used as a matrix. This research showed that the samples containing 2.5 wt.% grapefruit filler had the best mechanical properties and the lowest abrasive wear.
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Affiliation(s)
- Maciej Mrówka
- Department of Material Technologies, Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland
- Material Innovations Laboratory, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland
| | - Dawid Franke
- Department of Geoengineering and Resource Exploitation, Faculty of Mining, Safety Engineering and Industrial Automation, Akademicka 2A, 44-100 Gliwice, Poland;
| | - Martin Ošlejšek
- Department of English and American Studies, Faculty of Arts, Palacký University Olomouc, Křížkovského 10, 779 00 Olomouc, Czech Republic;
| | - Mariola Jureczko
- Department of Theoretical and Applied Mechanics, Faculty of Mechanical Engineering, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland;
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Effect of the Interface/Interphase on the Water Ingress Properties of Joints with PBT-GF30 and Aluminum Substrates Using Silicone Adhesive. Polymers (Basel) 2023; 15:polym15040788. [PMID: 36850072 PMCID: PMC9964078 DOI: 10.3390/polym15040788] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/21/2022] [Revised: 01/31/2023] [Accepted: 02/01/2023] [Indexed: 02/09/2023] Open
Abstract
The aim of this work is to analyze the difference between silicone/composite and silicone/metal interphases, both in terms of water diffusion behavior and failure of the aged joints. For that, silicone joints with two different suhbstrates were prepared. The substrates were polybutylene terephthalate with 30% of short glass fiber (PBT-GF30) and 6082-T6 aluminum. It is assumed that the water uptake of the joints is equal to the water uptake of the substrate, adhesive, and interphase. Therefore, knowing the first three, the last could be isolated. To study the water diffusion behavior of the complete joint, rectangular joints were prepared, immersed in water and their water uptake was measured. The water immersion was conducted at 70 °C. It was concluded that the aluminum/silicone joints absorbed more water through the interphase region than the PBT-GF30/silicone joints, since the difference between the expected water uptake and the experimentally measured mass gain is significantly higher, causing adhesive failure of the joint. The same was not observed in the PBT-GF30/silicone, with a more stable interphase, that does not absorb measurable quantities of water and always exhibits cohesive failure.
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Mrówka M, Woźniak A, Nowak J, Wróbel G, Sławski S. Determination of Mechanical and Tribological Properties of Silicone-Based Composites Filled with Manganese Waste. MATERIALS 2021; 14:ma14164459. [PMID: 34442982 PMCID: PMC8398512 DOI: 10.3390/ma14164459] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/18/2021] [Revised: 07/30/2021] [Accepted: 08/03/2021] [Indexed: 11/16/2022]
Abstract
High-tonnage industrial processes generate high amount of waste. This is a growing problem in the whole world. Neutralizing such waste can be time consuming and costly. One of the possibilities of their reuse is to use them as fillers in polymer composites. Introduction of the filler in polymer matrix causes change in its mechanical and tribological properties. In the article, the effect of introducing fillers from post-production waste, and its effect on changing the physical properties of silicone-based composites filled with manganese (II) oxide and waste manganese residue was investigated. The composites were made by gravity casting. Composites with 2.5, 5, 7.5, and 10 wt% of the fillers were examined. The composite materials were subjected to tests such as: density, hardness, resilience, tensile test, abrasion resistance, and ball-on-disc. Microscopic images showed that, the particles of the fillers are uniformly distributed in silicone matrix with the formation of smaller agglomerates. Such agglomerates introduced a discontinuity in the structure of the polymer material, which caused a decrease in the tensile strength and elongation at break for all tested compositions in comparison with the mechanical properties of the silicone used as the matrix. However, it was found that all silicone-based composites filled with manganese (II) oxide and manganese residue showed a reduction in abrasive wear, compared to the reference sample.
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Affiliation(s)
- Maciej Mrówka
- Department of Theoretical and Applied Mechanics, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland; (M.M.); (G.W.)
- Biotechnology Center, Silesian University of Technology, Krzywoustego 8, 44-100 Gliwice, Poland
| | - Anna Woźniak
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland;
| | - Jerzy Nowak
- Zakłady Górniczo-Hutnicze “Bolesław” S.A. Capital Group, Kolejowa 37, 32-332 Bukowno, Poland;
| | - Gabriel Wróbel
- Department of Theoretical and Applied Mechanics, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland; (M.M.); (G.W.)
| | - Sebastian Sławski
- Department of Theoretical and Applied Mechanics, Silesian University of Technology, Konarskiego 18A, 44-100 Gliwice, Poland; (M.M.); (G.W.)
- Correspondence: ; Tel.: +48-32-237-12-87
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Evaluation of the Impact of Organic Fillers on Selected Properties of Organosilicon Polymer. Polymers (Basel) 2021; 13:polym13071103. [PMID: 33808423 PMCID: PMC8036542 DOI: 10.3390/polym13071103] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/10/2021] [Revised: 03/28/2021] [Accepted: 03/28/2021] [Indexed: 02/07/2023] Open
Abstract
Eco-friendly composites are proposed to substitute commonly available polymers. Currently, wood-plastic composites and natural fiber-reinforced composites are gaining growing recognition in the industry, being mostly on the thermoplastic matrix. However, little data are available about the possibility of producing biocomposites on a silicone matrix. This study focused on assessing selected organic fillers' impact (ground coffee waste (GCW), walnut shell (WS), brewers' spent grains (BSG), pistachio shell (PS), and chestnut (CH)) on the physicochemical and mechanical properties of silicone-based materials. Density, hardness, rebound resilience, and static tensile strength of the obtained composites were tested, as well as the effect of accelerated aging under artificial seawater conditions. The results revealed changes in the material's properties (minimal density changes, hardness variation, overall decreasing resilience, and decreased tensile strength properties). The aging test revealed certain bioactivities of the obtained composites. The degree of material degradation was assessed on the basis of the strength characteristics and visual observation. The investigation carried out indicated the impact of the filler's type, chemical composition, and grain size on the obtained materials' properties and shed light on the possibility of acquiring ecological silicone-based materials.
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The Influence of Zinc Waste Filler on the Tribological and Mechanical Properties of Silicone-Based Composites. Polymers (Basel) 2021; 13:polym13040585. [PMID: 33672066 PMCID: PMC7919691 DOI: 10.3390/polym13040585] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/23/2021] [Revised: 02/07/2021] [Accepted: 02/11/2021] [Indexed: 02/06/2023] Open
Abstract
Silicones are often used for various types of coatings, but due to their poor mechanical properties, they often require modification to meet specific requirements. At the same time, various production processes throughout the world generate different types of waste, the disposal of which is harmful to the environment. One possible solution is to use production waste as a filler. In this paper, the authors investigated how the use of metallurgical production waste products as fillers changed the mechanical properties of silicone composites prepared by casting. Composite samples were characterized using tensile tests, resilience, pin-on-disc, Schopper–Schlobach abrasion, hardness, and density measurements. Based on the obtained results, the authors assessed the effect of each of the fillers used in different weight proportions. The results showed that the silicone composite filled with 5 wt% zinc dust showed the lowest decrease in tensile strength and Young’s modulus, with a simultaneous significant reduction in abrasion compared with the reference sample. This research shows that zinc waste can be successfully introduced into a silicone matrix in cases where it is important to reduce abrasive wear.
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Mrówka M, Szymiczek M, Skonieczna M. The Impact of Wood Waste on the Properties of Silicone-Based Composites. Polymers (Basel) 2020; 13:polym13010007. [PMID: 33375118 PMCID: PMC7792924 DOI: 10.3390/polym13010007] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2020] [Revised: 12/15/2020] [Accepted: 12/17/2020] [Indexed: 11/16/2022] Open
Abstract
The impact of wood waste on the mechanical and biological properties of silicone-based composites was investigated using wood waste from oak, hornbeam, beech, and spruce trees. The density, abrasion resistance, resilience, hardness, and static tensile properties of the obtained WPC (wood-plastic composites) were tested. The results revealed slight changes in the density, increased abrasion resistance, decreased resilience, increased hardness, and decreased strain at break and stress at break compared with untreated silicone. The samples also showed no cytotoxicity to normal human dermal fibroblast, NHDF. The possibility of using prepared composites as materials to create structures on the seabed was also investigated by placing samples in a marine aquarium for one week and then observing sea algae growth.
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Affiliation(s)
- Maciej Mrówka
- Department of Theoretical and Applied Mechanics, Silesian University of Technology, Konarskiego 18 A, 44-100 Gliwice, Poland;
| | - Małgorzata Szymiczek
- Department of Theoretical and Applied Mechanics, Silesian University of Technology, Konarskiego 18 A, 44-100 Gliwice, Poland;
- Correspondence: ; Tel.: +48-32-237-12-43
| | - Magdalena Skonieczna
- Department of Systems Biology and Engineering, Silesian University of Technology, Akademicka 16, 44-100 Gliwice, Poland;
- Biotechnology Centre, Silesian University of Technology, Krzywoustego 8, 44-100 Gliwice, Poland
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