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Pu M, Fang C, Zhou X, Wang D, Lin Y, Lei W, Li L. Recent Advances in Environment-Friendly Polyurethanes from Polyols Recovered from the Recycling and Renewable Resources: A Review. Polymers (Basel) 2024; 16:1889. [PMID: 39000744 PMCID: PMC11244063 DOI: 10.3390/polym16131889] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/03/2024] [Revised: 06/25/2024] [Accepted: 06/27/2024] [Indexed: 07/17/2024] Open
Abstract
Polyurethane (PU) is among the most universal polymers and has been extensively applied in many fields, such as construction, machinery, furniture, clothing, textile, packaging and biomedicine. Traditionally, as the main starting materials for PU, polyols deeply depend on petroleum stock. From the perspective of recycling and environmental friendliness, advanced PU synthesis, using diversified resources as feedstocks, aims to develop versatile products with excellent properties to achieve the transformation from a fossil fuel-driven energy economy to renewable and sustainable ones. This review focuses on the recent development in the synthesis and modification of PU by extracting value-added monomers for polyols from waste polymers and natural bio-based polymers, such as the recycled waste polymers: polyethylene terephthalate (PET), PU and polycarbonate (PC); the biomaterials: vegetable oil, lignin, cashew nut shell liquid and plant straw; and biomacromolecules: polysaccharides and protein. To design these advanced polyurethane formulations, it is essential to understand the structure-property relationships of PU from recycling polyols. In a word, this bottom-up path provides a material recycling approach to PU design for printing and packaging, as well as biomedical, building and wearable electronics applications.
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Affiliation(s)
- Mengyuan Pu
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Changqing Fang
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Xing Zhou
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Dong Wang
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Yangyang Lin
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Wanqing Lei
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Lu Li
- Key Laboratory of Auxiliary Chemistry and Technology for Chemical Industry, Ministry of Education, Shaanxi University of Science and Technology, Xi’an 710021, China;
- Shaanxi Collaborative Innovation Center of Industrial Auxiliary Chemistry and Technology, Shaanxi University of Science and Technology, Xi’an 710021, China
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Rapeseed oil-based hippurate amide nanocomposite coating material for anticorrosive and antibacterial applications. OPEN CHEM 2022. [DOI: 10.1515/chem-2022-0193] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022] Open
Abstract
Abstract
Industrial crops and products have proved to be an excellent alternative to petro-based chemicals. Vegetable oils are rich in functional groups that can be transformed into monomers and polymers with applications such as biodiesel, lubricants, inks, coatings, and paints. This study describes the synthesis of rapeseed oil (RO)-based esteramide for the first time. The reaction was carried out by amidation of RO, producing diol fatty amide (N,N-bis(2-hydroxyethyl) RO fatty amide), followed by its esterification reaction with hippuric acid, resulting in RO-based hippurate amide (ROHA). Fourier-transform infrared spectroscopy and nuclear magnetic resonance confirmed the introduction of amide and ester moieties in ROHA. ROHA was further reinforced with silver nanoparticles (SNPs) to develop corrosion-protective nanocomposite coatings. ROHA/SNP coatings were scratch-resistant, impact-resistant, and flexible and showed good corrosion resistance performance toward 3.5 w/w% NaCl medium, with adequate corrosion protection efficiency, and antimicrobial behavior against Staphylococcus aureus, Chromobacterium violaceum, Escherichia coli, Pseudomonas aeruginosa, and Candida albicans. ROHA/SNP coatings can be safely used up to 250°C.
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Synthesis and Antibacterial Activity of Metal-Containing Ultraviolet-Cured Wood Floor Coatings. Polymers (Basel) 2021; 13:polym13183022. [PMID: 34577922 PMCID: PMC8469301 DOI: 10.3390/polym13183022] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/14/2021] [Revised: 09/02/2021] [Accepted: 09/04/2021] [Indexed: 12/05/2022] Open
Abstract
In our previous report, the antibacterial agents with different metals, mono(hydroxyethoxyethyl)phthalate [M(HEEP)2, M = Zn, Mn, and Ca], were synthesized. For increasing their yields, modified synthesis and purified processes were further investigated. The result of energy-dispersive X-ray spectroscopy showed the M(HEEP)2 could be stable and successfully synthesized, and their yields were raised to 73–85% from our previous report of 43–55%. For ultraviolet-cured wood floor coating application, the Zn(HEEP)2 was selected as an antibacterial agent and mixed with commercial UV wood floor coating. The effects on the antibacterial activity of UV films with different Zn(HEEP)2 additions of 0, 4, 8, and 12 phr as well as the commercial nano-Ag of 12 phr against Escherichia coli were evaluated. In the static antibacterial test, the UV films with Zn(HEEP)2 additions had similar antibacterial activity of 57–59%. In another dynamic shaking antibacterial test, the film containing 12 phr Zn(HEEP)2 had the best antibacterial activity among all the UV films. On the film properties, the Zn(HEEP)2-containing UV films had lower gloss and abrasion resistance, and slightly increased the hardness than those of UV film without Zn(HEEP)2 addition. However, there were no noticeable differences in mass retention, lightfastness, and thermal stability between UV films with and without the Zn(HEEP)2 addition. In this study, the 12 phr Zn(HEEP)2-containing UV film provided the best antibacterial activity against E. coli and had the balanced film properties for application on the UV wood floor coating.
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Zhou X, Zhang X, Mengyuan P, He X, Zhang C. Bio-based polyurethane aqueous dispersions. PHYSICAL SCIENCES REVIEWS 2021. [DOI: 10.1515/psr-2020-0075] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
With the advances of green chemistry and nanoscience, the synthesis of green, homogenous bio-based waterborne polyurethane (WPU) dispersions with high performance have gained great attention. The presented chapter deals with the recent synthesis of waterborne polyurethane with the biomass, especially the vegetable oils including castor oil, soybean oil, sunflower oil, linseed oil, jatropha oil, and palm oil, etc. Meanwhile, the other biomasses, such as cellulose, starch, lignin, chitosan, etc., have also been illustrated with the significant application in preparing polyurethane dispersions. The idea was to highlight the main vegetable oil-based polyols, and the isocyanate, diols as chain extenders, which have supplied a class of raw materials in WPU. The conversion of biomasses into active chemical agents, which can be used in synthesis of WPU, has been discussed in detail. The main mechanisms and methods are also presented. It is suggested that the epoxide ring opening method is still the main route to transform vegetable oils to polyols. Furthermore, the nonisocyanate WPU may be one of the main trends for development of WPU using biomasses, especially the abundant vegetable oils.
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Affiliation(s)
- Xing Zhou
- Faculty of Printing, Packaging Engineering and Digital Media Technology , Xi’an University of Technology , Xi’an 710048 , P. R. China
- School of Materials Science and Engineering , Xi’an University of Technology , Xi’an 710048 , P. R. China
| | - Xin Zhang
- Faculty of Printing, Packaging Engineering and Digital Media Technology , Xi’an University of Technology , Xi’an 710048 , P. R. China
| | - Pu Mengyuan
- Faculty of Printing, Packaging Engineering and Digital Media Technology , Xi’an University of Technology , Xi’an 710048 , P. R. China
| | - Xinyu He
- Faculty of Printing, Packaging Engineering and Digital Media Technology , Xi’an University of Technology , Xi’an 710048 , P. R. China
| | - Chaoqun Zhang
- College of Materials and Energy , South China Agricultural University , Guangzhou 510642 , P. R. China
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Abstract
In this study, natural linseed oil, hard wax oil, and hard wax, commonly used as finishes for wooden furniture and parquet, were used for surface finishes on Turkey oak wood (Quercus cerris L.), thermally modified at temperatures of 175 °C and 195 °C for 4 h. Several resistance surface properties were investigated. The mechanical resistance properties of all surface finishes were very much allied to interactions between the finish and the type of substrate. The adhesion strength and impact resistance decreased if higher temperature was used for thermal modification of the substrate. The surface hardness and the resistance to abrasion were high and increased slightly with increasing temperature during thermal modification of wood. It was also found that surface adhesion, hardness and resistance to impact were very much related to interactions between the coating film and the substrate. The resistance properties of finishes, such as resistance to cold liquids and mold, were mainly influenced by the type of the surface finish. The resistance to cold liquids increased in the order: surface finish with hard wax < linseed oil < finish system of linseed oil + hard wax oil. The lowest resistance to cold liquids showed up in condensed milk and sanitizer. Resistance to Aspergillus niger and Penicillium purpurogenum was relatively weak, however apparently improved during the first 7 days of the fungal test; the surfaces were covered with a lower distribution density of fungal mycelium after 21 days of the fungal test. Individual surface performances of oil and wax-based surface finishes on native wood were different from thermally modified wood.
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Depczyńska E, Perdoch W, Mazela B. Influence of Reaction Parameters on the Gelation of Silanised Linseed Oil. MATERIALS (BASEL, SWITZERLAND) 2020; 13:ma13235376. [PMID: 33256253 PMCID: PMC7729991 DOI: 10.3390/ma13235376] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/19/2020] [Revised: 11/10/2020] [Accepted: 11/19/2020] [Indexed: 06/12/2023]
Abstract
The subject of this work was to characterize the catalytic course of the linseed oil silylation reaction with vinyltrimethoxysilane (VTMOS), carried out under elevated pressure and temperature conditions, and an explanation of the reasons for rapid gelation of the reaction product. To explain and describe the process, analytical methods were used, i.e., 1H and 13C NMR (nuclear magnetic resonance), GC-FID (gas chromatography coupled with flame ionisation detection), and GPC (gel permeation chromatography). Reaction products were monitored after 3, 6 and 12 h. The molar mass of the VTMOS-modified oil in only 3 h was comparable with the molar mass of the product obtained by conventional polymerisation. An increase in the reaction time resulted in further transformations resulting from the hydrolysis and condensation reactions taking place. In contrast to reactivity of soybean oil, the silanisation of linseed oil occurred much faster and without the need for cross-linking catalysts. The reason for the high reactivity of linseed oil to VTMOS and rapid gelation of the resulting product was primarily the amount of double bonds present in linseed oil and their high availability, in particular the double bond in the acid linolenic acid located at the C16 carbon.
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