Engineering Composites Made from Wood and Chicken Feather Bonded with UF Resin Fortified with Wollastonite: A Novel Approach

The Influence of the Content of Recycled Natural Leather Residue Particles on the Properties of High-Density Fiberboards

During the production of furniture, large amounts of waste materials are generated, which are most often stored in warehouses without a specific purpose for their subsequent use. In highly developed countries, as many as 25 million tons of textile waste are produced annually, of which approximately 40% is non-clothing waste such as carpets, furniture and car upholstery. The aim of this research was to produce and evaluate dry-formed high-density fiberboards (HDF) bonded with urea-formaldehyde resin, 12% resination, with various shares of recycled particles of natural leather used in upholstery furniture production at different contents (1, 5 and 10% by weight). The panels were hot-pressed (200 °C, 2.5 MPa, pressing factor 20 s mm-1). Mechanical properties (modulus of rupture, modulus of elasticity and screw withdrawal resistance) and physical properties (density profile, thickness swelling after water immersion, water absorption and surface absorption) were tested. The density profile and contact angle of natural leather have been also characterized. The results show that increasing the content of leather particles in HDF mostly has a positive effect on mechanical properties, especially screw withdrawal resistance and water absorption. It can be concluded that, depending on the further use of HDF, it is possible to use recovered upholstery leather particles as a reasonable addition to wood fibers in HDF technology.

Interdisciplinary Research to Advance Digital Imagery and Natural Compounds for Eco-Cleaning and for Preserving Textile Cultural Heritage

The old fibers that make up heritage textiles displayed in museums are degraded by the aging process, environmental conditions (microclimates, particulate matter, pollutants, sunlight) and the action of microorganisms. In order to counteract these processes and keep the textile exhibits in good condition for as long as possible, both reactive and preventive interventions on them are necessary. Based on these ideas, the present study aims to test a natural and non-invasive method of cleaning historic textiles, which includes the use of a natural substance with a known antifungal effect (being traditionally used in various rural communities)-lye. The design of the study was aimed at examining a traditional women's shirt that is aged between 80-100 years, using artificial intelligence techniques for Scanning Electron Microscopy (SEM) imagery analysis and X-ray powder diffraction technique in order to achieve a complex and accurate investigation and monitoring of the object's realities. The determinations were performed both before and after washing the material with lye. SEM microscopy investigations of the ecologically washed textile specimens showed that the number of microorganism colonies, as well as the amount of dust, decreased. It was also observed that the surface cellulose fibers lost their integrity, eventually being loosened on cellulose fibers of cotton threads. This could better visualize the presence of microfibrils that connect the cellulose fibers in cotton textiles. The results obtained could be of real value both for the restorers, the textile collections of the different museums, and for the researchers in the field of cultural heritage. By applying such a methodology, cotton tests can be effectively cleaned without compromising the integrity of the material.

Physical and Mechanical Properties of Particleboard Produced with Addition of Walnut (Juglans regia L.) Wood Residues

The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kg∙m^-3 and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.

Characterization of Fibrous Wollastonite NYAD G in View of Its Use as Negative Standard for In Vitro Toxicity Tests

Today, despite considerable efforts undertaken by the scientific community, the mechanisms of carcinogenesis of mineral fibres remain poorly understood. A crucial role in disclosing the mechanisms of action of mineral fibres is played by in vitro and in vivo models. Such models require experimental design based on negative and positive controls. Commonly used positive controls are amosite and crocidolite UICC standards, while negative controls have not been identified so far. The extensive characterisation and assessment of toxicity/pathogenicity potential carried out in this work indicate that the commercial fibrous wollastonite NYAD G may be considered as a negative standard control for biological and biomedical tests involving mineral fibres. Preliminary in vitro tests suggest that wollastonite NYAD G is not genotoxic. This material is nearly pure and is characterized by very long (46.6 µm), thick (3.74 µm) and non-biodurable fibres with a low content of metals. According to the fibre potential toxicity index (FPTI) model, wollastonite NYAD G is an inert mineral fibre that is expected to exert a low biological response during in vitro/in vivo testing.

Structural Application of Lightweight Panels Made of Waste Cardboard and Beech Veneer

In recent years, the furniture design trends include ensuring ergonomic standards, development of new environmentally friendly materials, optimised use of natural resources, and sustainably increased conversion of waste into value-added products. The circular economy principles require the reuse, recycling or upcycling of materials. The potential of reusing waste corrugated cardboard to produce new lightweight boards suitable for furniture and interior applications was investigated in this work. Two types of multi-layered panels were manufactured in the laboratory from corrugated cardboard and beech veneer, bonded with urea-formaldehyde (UF) resin. Seven types of end corner joints of the created lightweight furniture panels and three conventional honeycomb panels were tested. Bending moments and stiffness coefficients in the compression test were evaluated. The bending strength values of the joints made of waste cardboard and beech veneer exhibited the required strength for application in furniture constructions or as interior elements. The joints made of multi-layer panels with a thickness of 51 mm, joined by dowels, demonstrated the highest bending strength and stiffness values (33.22 N∙m). The joints made of 21 mm thick multi-layer panels and connected with Confirmat had satisfactory bending strength values (10.53 N∙m) and Minifix had the lowest strength values (6.15 N∙m). The highest stiffness values (327 N∙m/rad) were determined for the 50 mm thick cardboard honeycomb panels connected by plastic corner connector and special screw Varianta, and the lowest values for the joints made of 21 mm thick multi-layer panels connected by Confirmat (40 N∙m/rad) and Minifix (43 N∙m/rad), respectively. The application of waste corrugated cardboard as a structural material for furniture and interiors can be improved by further investigations.

Properties of High-Density Fiberboard Bonded with Urea-Formaldehyde Resin and Ammonium Lignosulfonate as a Bio-Based Additive

The potential of ammonium lignosulfonate (ALS) as an eco-friendly additive to urea–formaldehyde (UF) resin for manufacturing high-density fiberboard (HDF) panels with acceptable properties and low free formaldehyde emission was investigated in this work. The HDF panels were manufactured in the laboratory with very low UF resin content (4%) and ALS addition levels varying from 4% to 8% based on the mass of the dry wood fibers. The press factor applied was 15 s·mm⁻¹. The physical properties (water absorption and thickness swelling), mechanical properties (bending strength, modulus of elasticity, and internal bond strength), and free formaldehyde emission were evaluated in accordance with the European standards. In general, the developed HDF panels exhibited acceptable physical and mechanical properties, fulfilling the standard requirements for HDF panels for use in load-bearing applications. Markedly, the laboratory-produced panels had low free formaldehyde emission ranging from 2.0 to 1.4 mg/100 g, thus fulfilling the requirements of the E0 and super E0 emission grades and confirming the positive effect of ALS as a formaldehyde scavenger. The thermal analyses performed, i.e., differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), and derivative thermogravimetry (DTG), also confirmed the main findings of the research. It was concluded that ALS as a bio-based, formaldehyde-free adhesive can be efficiently utilized as an eco-friendly additive to UF adhesive formulations for manufacturing wood-based panels under industrial conditions.

Calcium carbonate modified urea-formaldehyde resin adhesive for strength enhanced medium density fiberboard production

This study investigated the improved properties of calcium carbonate (CaCO₃) modified urea–formaldehyde (UF) resin adhesive for medium density fiberboard (MDF) production. The CaCO₃ modified UF resins were prepared by adding different proportions of CaCO₃ to a low molar ratio UF resin at the initial stage of a typical synthetic process of the resin. The physicochemical properties of the resins were measured. The mechanical and environmental performances of the resin-bonded MDF panels were tested. The results show that the viscosity and free formaldehyde content of UF resins with or without CaCO₃ modification were not significantly different. The solid content of the CaCO₃ modified UF resin was significantly lower than that of the control group. In addition, the measured gel time of the CaCO₃ modified UF resin was 111–149 s, which was longer than that of the control resin (82 s). The gel time was further extended with the increase of the CaCO₃ content in the UF resin. The chemical group and crystal structure of UF resins with or without the modification of CaCO₃ were not significantly different. The internal bonding (IB) strength of the MDF panels significantly increased from 0.75 MPa to 0.97 MPa when the UF resin was modified with 2% of CaCO₃. This study provides scientific support for the preparation of inorganic mineral modified UF resins for strength enhanced wood-based panel manufacturing.

Reactions between CaCO₃ and CH₂O₂ during polycondensation of UF resin produce Ca²⁺. Ionic bond complexation binds Ca²⁺ with UF resin. The UF resin crystalline percentage decreases from 26.86% to 22.71%. IB strength of resin bonded fiberboard increases from 0.75 to 0.94 MPa.

Thermal and Mechanical Properties of Green Insulation Composites Made from Cannabis and Bark Residues

The objective of this paper was to investigate the technical feasibility of manufacturing low density insulation particleboards that were made from two renewable resources, namely hemp fibers (Cannabis sativa) and pine tree bark, which were bonded with a non-toxic methyl cellulose glue, as a binder. Four types of panels were made, which consisted of varying mixtures of tree bark and hemp fibers (tree bark to hemp fibers percentages of 90:10, 80:20, 70:30, and 60:40). An additional set of panels was made, consisting only of bark. The results showed that addition of hemp fibers to furnish improved mechanical properties of boards to reach an acceptable level. The thermal conductivity unfavorably increased as hemp content increased, though all values were still within the acceptable range. Based on cluster analysis, board type 70:30 (with 30% hemp content) produced the highest mechanical properties as well as the optimal thermal conductivity value. It is concluded that low density insulation boards can be successfully produced using these waste raw materials.

Optimisation of Water Absorption Parameters of Bagasse, Cocoa Pod Husk and Guinea Fowl Feather Reinforced Hybrid Epoxy Composites using Taguchi Method

Particulate waste of bagasse, cocoa pod husk and guinea fowl feathers may be adopted to fabricate epoxy composites due to their properties of biodegradability, lightweight and cheapness. However, most research has excluded the combination of these reinforcements while the optimisation behaviour of the reinforced composites at room temperature water absorption process is not known. To fill this knowledge gap, this paper aims to analyse issues related to optimisation of the mentioned reinforced composites considering Taguchi’s L25 orthogonal array, the smaller the better signal-to-noise criterion and remodelling of signal-to-noise ratio after the exponential smoothening structure for optimisation. The experiment considered 25% reinforcement blends to 75% epoxy resin. But the 25% reinforcement had five formulations among the component reinforcements. The experiment, using tap water, was conducted for 216 days with measurement intervals random. The response table yielded A5B5C4, indicating 158 experimental days, 12.29g of weight gained by the drained composites, and 7.32g of weight gained by composites damped in 190ml of water. The revised response table that has been influenced by the exponential smoothening method yielded A5B5C5, interpreted as 158 days of experiments, 12.29g of weight gained by the drained composites, and 7.44g of weight gained by composites dumped in 190ml of water. Using the damping factors from 0.05 to 1, different combinations as optimal parameters were obtained, assuring the investigator that the method is feasible. Thus, the optimisation assessment could provide a new method of combining the reinforcement to enhance the composite development process using waste.

Effects of Wollastonite on Fire Properties of Particleboard Made from Wood and Chicken Feather Fibers

The present study was carried out primarily to investigate the fire properties of particleboards with 5% and 10% feather content. With regard to the flammability of chicken feathers, separate sets of panels were produced with 10% wollastonite content to determine to what extent it could help mitigate the negative effects of the addition of flammable feathers on the fire properties. It was concluded that the inclusion of 5% of chicken feathers can be considered the optimum level, enough to procure part of the ever-growing needs for new sources of raw material in particleboard manufacturing factories, without sacrificing the important fire properties. Moreover, the addition of 10% wollastonite is recommended to significantly improve the fire properties, making the panels more secure in applications with higher risks of fire. It is further stated thata chicken feather content of 10% is not recommended as it significantly deteriorates all properties (including physical, mechanical, and fire properties).

Wollastonite to Improve Fire Properties in Medium-Density Fiberboard Made from Wood and Chicken Feather Fibers

Poultry is a crucial global protein source.However, processing creates sizable quantities of feathers as a by-product. Identifying suitable uses for these feathers poses a major challenge. One possible use would be as an extender in medium density fiberboards (MDF). At the same time, feathers might also modify the inherent fire resistance of the resulting panels, suggesting the need for additives to enhance fire performance. The potential for using feathers to supplement wood in MDF panels was evaluated in conjunction with the addition of wollastonite. The effects of using 5% or 10% feathers with or without 10% wollastonite were investigated. Adding 5% feathers did affect properties. However, simultaneous addition of 10% wollastonite resulted in panels with improved fire performance properties and increased the ability of panels to dissipate heat. The results suggest that feathers could be a resource for extending timber supplies for MDF production, especially with wollastonite to improve fire performance.

The Use of Thermal Techniques in the Characterization of Bio-Sourced Polymers

The public pressure about the problems derived from the environmental issues increasingly pushes the research areas, of both industrial and academic sectors, to design material architectures with more and more foundations and reinforcements derived from renewable sources. In these efforts, researchers make extensive and profound use of thermal analysis. Among the different techniques available, thermal analysis offers, in addition to high accuracy in the measurement, smartness of execution, allowing to obtain with a very limited quantity of material precious information regarding the property–structure correlation, essential not only in the production process, but overall, in the design one. Thus, techniques such as differential scanning calorimetry (DSC), differential thermal analysis (DTA), dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were, are, and will be used in this transition from fossil feedstock to renewable ones, and in the development on new manufacturing processes such as those of additive manufacturing (AM). In this review, we report the state of the art of the last two years, as regards the use of thermal techniques in biopolymer design, polymer recycling, and the preparation of recyclable polymers as well as potential tools for biopolymer design in AM. For each study, we highlight how the most known thermal parameters, namely glass transition temperature (T_g), melting temperature (T_f), crystallization temperature (T_c) and percentage (%c), initial decomposition temperature (T_i), temperature at maximum mass loss rate (T_m), and tan δ, helped the researchers in understanding the characteristics of the investigated materials and the right way to the best design and preparation.

Eco-Friendly Fiberboard Panels from Recycled Fibers Bonded with Calcium Lignosulfonate

The potential of using residual softwood fibers from the pulp and paper industry for producing eco-friendly, zero-formaldehyde fiberboard panels, bonded with calcium lignosulfonate (CLS) as a lignin-based, formaldehyde free adhesive, was investigated in this work. Fiberboard panels were manufactured in the laboratory by applying CLS addition content ranging from 8% to 14% (on the dry fibers). The physical and mechanical properties of the developed composites, i.e., water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), as well as the free formaldehyde emission, were evaluated according to the European norms. In general, only the composites, developed with 14% CLS content, exhibited MOE and MOR values, comparable with the standard requirements for medium-density fiberboards (MDF) for use in dry conditions. All laboratory-produced composites demonstrated significantly deteriorated moisture-related properties, i.e., WA (24 h) and TS (24 h), which is a major drawback. Noticeably, the fiberboards produced had a close-to-zero formaldehyde content, reaching the super E0 class (≤1.5 mg/100 g), with values, ranging from 0.8 mg/100 g to 1.1 mg/100 g, i.e., equivalent to formaldehyde emission of natural wood. The amount of CLS adhesive had no significant effect on formaldehyde content.

The Potential Use of Seaweed (Posidonia oceanica) as an Alternative Lignocellulosic Raw Material for Wood Composites Manufacture

A big challenge in the composites industry is the availability of cheap raw lignocellulosic materials, potential candidates to replace slow growing trees, in order to minimize the production cost. Therefore, a variety of plants were studied and tested worldwide in composites manufacturing. The objective of this study was to investigate the technical feasibility of manufacturing particleboards from seaweed leaves (Possidonia oceanica—PO). The use of such a material may benefit both socioeconomic and environmental development since these leaves settle on seashores and decay. The results showed that an incorporation of up to 10% PO leaves did not significantly affect the mechanical properties of the board. Internal bond strength was more severely affected than the other mechanical properties. The incorporation of PO leaves up to 25% did not significantly improve the dimensional stability of the boards. Markedly, boards made from 50% wood particles and 50% PO leaves showed the best thickness swelling values. It is suggested that higher resin dosage and an alternative resin system, such as isocyanates, may improve the panel properties.

Penetration of Different Liquids in Wood-Based Composites: The Effect of Adsorption Energy

The penetration properties of three different liquids on the surface of medium-density fiberboard (MDF) and particleboard panels were studied. Water, as a polar liquid, was compared to two other less polar liquids (namely, ethanol and kerosene) with significantly larger molecules. Measurement of penetration time and wetted area demonstrated significantly higher values for water in comparison with the other two liquids, in both composite types. Calculation of adsorption energies, as well as adsorption distances, of the three liquid molecules on hemicellulose showed higher potentiality of water molecules in forming bonds on hemicellulose. However, comparison of the adsorption energies of cellulose with hemicellulose indicated a higher impact of the formation of bonds between hydroxyl groups in water and cellulose in hindering the penetration of water molecules into the composite textures. It was concluded that the formation of strong and stable bonds between the hydroxyl groups in water and cellulose resulted in a significant increase in penetration time and wetted area.

Effect of Iron Oxide Nanoparticles on the Physical Properties of Medium Density Fiberboard

This paper investigates the influence of iron oxide (Fe2O3) nanoparticles on the physical properties of medium density fiberboard (MDF). In this study, three different nano iron oxide loadings, i.e., 0.5, 1.5 and 2.5 wt %, and untreated poplar fibers were used. The iron oxide (Fe2O3) nanoparticles were initially dispersed into urea formaldehyde resin using a high-vacuum mechanical stirrer before being incorporated into natural fibers. The untreated poplar fibers were wound onto metal frames to produce dry mat layers. Twenty different composite samples were made. All composite samples were tested for physical properties, i.e., thickness swelling, water absorption, moisture content and density in accordance with standards EN-317, ASTM D570, EN-322 and EN-323 respectively. Based on the results, it was found that the incorporation of homogeneously dispersed iron oxide nanoparticles significantly improved thickness swelling (Ts). Moreover, water absorption (WA) improved by up to 49.18 and 34.54%, respectively, at the highest loading of 2.5 wt %. Microstructure was investigated and characterized with scanning electron microscopy (SEM), x-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) and we examined whether iron oxide nanoparticles exhibit good interactions with urea formaldehyde and poplar wood fibers. Heat and mass transfer investigation in the form of differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) was carried out due to the impact of Fe2O3 nanoparticles. The curing temperature and thermal stability of the resin were enhanced due to the addition of Fe2O3 nanoparticles. A one-way ANOVA statistical analysis was established to effectively control the use of Fe2O3 nanoparticles. Therefore, the presence of iron oxide nanoparticles in an epoxy polymer contributes to a stiffer matrix that, effectively, enhances the capability of improving the physical properties of nano MDF.

Preparation and Characterisation of Waste Poultry Feathers Composite Fibreboards

The growth of poultry meat production is increasing industrial waste quantities every year. Feathers represent a huge part of the waste, and international directives and restrictions prevent landfilling of such biodegradable materials with high burning values. Furthermore, with their unique properties, poultry waste feathers are already a reliable resource for many byproducts, such as keratin extraction, fibres, hydrogel production, etc., all trying to achieve a high-added value. However, mass reduction of waste feathers into useful applications, such as development of alternative building materials, is also an important aspect. To take advantage of feathers’ thermal insulation capabilities, sound damping, and biodegradability, we worked towards mixing waste feathers with wood residues (wood shavings, dust, and mixed residues) for production of composite fibreboards, comparable to the market’s medium density fibreboards. The emphasis was to evaluate waste poultry feathers as the component of natural insulation composites, along with mixed waste wood residues, to improve their mechanical properties. Various composite fibreboards with different shares of wood and feathers were produced and tested for mechanical, thermal, and acoustic properties, and biodegradability, with comparison to typical particle boards on the market. The addition of waste feather fibres into the fibreboards’ structure improved thermal insulation properties, and the biodegradability of fibreboards, but decreased their bending strength. The sound transition acoustic loss results of the presented combination fibreboards with added feathers improved at mid and high frequencies. Finally, production costs are estimated based on small scale laboratory experiments of feather processing (cleaning and drying), with the assumption of cost reduction in cases of large industrial application.

Advances in Wood Composites II

The main advantage of wood composites is that they can be designed for specific performance requirements or specific qualities, since they are man-made [...].

Potential Use of Wollastonite as a Filler in UF Resin Based Medium-Density Fiberboard (MDF)

Urea-formaldehyde (UF) resins are primary petroleum-based, increasing their potential environmental footprint. Identifying additives to reduce the total amount of resin needed without adversely affecting the panel properties could reduce these impacts. Wollastonite is a mineral containing calcium and silica that has been used as an additive in a variety of materials and may be useful as a resin extender. Nanoscale wollastonite has been shown to enhance the panel properties but is costly. Micron-scale wollastonite may be a less costly alternative. Medium-density fiberboards were produced by blending a hardwood furnish with UF alone, micron-sized wollastonite alone, or a 9:1 ratio of UF to wollastonite. Panels containing of only wollastonite had poor properties, but the properties of panels with 9:1 UF/wollastonite were similar to the UF-alone panels, except for the internal bond strength. The results suggest that small amounts of micron-sized wollastonite could serve as a resin extender. Further studies are suggested to determine if the micron-sized material has similar positive effects on the resin curing rate.

Heat Treatment of Pine Wood: Possible Effect of Impregnation with Silver Nanosuspension

The scope of the present work was to study the effects of heat treatment (at different mild temperatures) on the physicomechanical properties of pine wood, and to find out if impregnation with nanosilver may have any potential influence on the impact of heat treatment. Impregnation of wood with a 400-ppm silver nanosuspension was carried out under an initial vacuum pressure of 0.07 MPa, followed by a pressure of 0.25 MPa for thirty minutes, before heat treatment. Heat treatment was carried out under hot air at three relatively mild temperatures, 145, 165, and 185 °C. Results showed improvement of some properties in heat-treated wood at 145 °C. This was indicative of the improving impact caused by hornification and irreversible hydrogen bonding in the course of water movements due to heat treatment; significant fluctuations in the intensities of FTIR spectra bands at 1750–1500 cm−1 were corroborating evidence of chemical alterations in hemicellulose polymer. The high mass loss at temperature 185 °C, and the extreme thermal degradation thereof, overcame the improving effects of hornification and formation of irreversible hydrogen bonds, consequently mechanical properties decreased significantly. Interaction of different elements involved made it hard to predict properties in specimens modified at 165 °C. Impregnation of specimens with nanosilver suspension resulted in significant increase of mass loss in specimens heat-treated at 185 °C, and significant fluctuations in properties of specimens heat-treated at 145 °C.