A Heterocyclic Polyurethane with Enhanced Self-Healing Efficiency and Outstanding Recovery of Mechanical Properties

Investigating the Impact of Hardness on Dielectric Breakdown Characteristics of Polyurethane

Polymeric materials play a vital role in high-voltage insulation, but their insulating properties can deteriorate over time, leading to insulation failures. The presence of voids resulting from manufacturing defects or external stresses can create a highly divergent field, further contributing to this issue. However, certain polymers, such as polyurethane (PU), possess self-healing properties that enable them to repair these voids and restore a uniform electric field distribution, thereby ensuring the reliability of the insulation. Surprisingly, the potential of PU as an insulating material in high-voltage applications remains unexplored. However, the self-healing capability of PU decreases with an increase in the hardness of the material. Therefore, in this study, the dielectric breakdown properties of PU with different levels of hardness, rated on the Shore scale as 40° (soft), 70° (medium), and 90° (hard), were investigated. The AC and DC dielectric breakdown characteristics of these PU variants and dielectric spectra were examined. Additionally, the study explores the relationship between the dielectric properties and the hardness of the material. Our findings revealed that the dielectric breakdown strength of PU increases as the material's hardness is increased under both AC and DC electric stress. However, this may come at the cost of reduced self-healing capabilities of PU. Therefore, there is a need to balance the hardness of the material with its ability to recover from breakdown events. The findings from this study can be useful for researchers and engineers, as they offer valuable insights into the dielectric properties of PU at various hardness levels.

Highly Self-Healable Polymeric Coating Materials Based on Charge Transfer Complex Interactions with Outstanding Weatherability

In this study, we prepare highly self-healable polymeric coating materials using charge transfer complex (CTC) interactions. The resulting coating materials demonstrate outstanding thermal stability (1 wt% loss thermal decomposition temperature at 420 °C), rapid self-healing kinetics (in 5 min), and high self-healing efficiency (over 99%), which is facilitated by CTC-induced multiple interactions between the polymeric chains. In addition, these materials exhibit excellent optical properties, including transmittance over 91% and yellow index (YI) below 2, and show enhanced weatherability with a ΔYI value below 0.5 after exposure to UV light for 72 h. Furthermore, the self-healable coating materials developed in this study show outstanding mechanical properties by overcoming the limitations of conventional self-healing materials.

Properties and Applications of Self-Healing Polymeric Materials: A Review

Self-healing polymeric materials, engineered to autonomously self-restore damages from external stimuli, are at the forefront of sustainable materials research. Their ability to maintain product quality and functionality and prolong product life plays a crucial role in mitigating the environmental burden of plastic waste. Historically, initial research on the development of self-healing materials has focused on extrinsic self-healing systems characterized by the integration of embedded healing agents. These studies have primarily focused on optimizing the release of healing agents and ensuring rapid self-healing capabilities. In contrast, recent advancements have shifted the focus towards intrinsic self-healing systems that utilize their inherent reactivity and interactions within the matrix. These systems offer the advantage of repeated self-healing over the same damaged zone, which is attributed to reversible chemical reactions and supramolecular interactions. This review offers a comprehensive perspective on extrinsic and intrinsic self-healing approaches and elucidates their unique properties and characteristics. Furthermore, various self-healing mechanisms are surveyed, and insights from cutting-edge studies are integrated.

Highly Self-Healable Polymeric Coating Materials with Enhanced Mechanical Properties Based on the Charge Transfer Complex

Polymeric coating materials (PCMs) are promising candidates for developing next-generation flexible displays. However, PCMs are frequently subjected to external stimuli, making them highly susceptible to repeated damage. Therefore, in this study, a highly self-healing PCM based on a charge transfer complex (CTC) was developed, and its thermal, self-healing, and mechanical properties were examined. The self-healing material demonstrated improved thermal stability, fast self-healing kinetics (1 min), and a high self-healing efficiency (98.1%) via CTC-induced multiple interactions between the polymeric chains. In addition, it eliminated the trade-off between the mechanical strength and self-healing capability that is experienced by typical self-healing materials. The developed PCM achieved excellent self-healing and superior bulk (in-plane) and surface (out-of-plane) mechanical strengths compared to those of conventional engineering plastics such as polyether ether ketone (PEEK), polysulfone (PSU), and polyethersulfone (PES). These remarkable properties are attributed to the unique intermolecular structure resulting from strong CTC interactions. A mechanism for the improved self-healing and mechanical properties was also proposed by comparing the CTC-based self-healing PCMs with a non-CTC-based PCM.

Integrated Cascade Process for the Catalytic Conversion of 5-Hydroxymethylfurfural to Furanic and TetrahydrofuranicDiethers as Potential Biofuels

The depletion of fossil resources is driving the research towards alternative renewable ones. Under this perspective, 5-hydroxymethylfurfural (HMF) represents a key molecule deriving from biomass characterized by remarkable potential as platform chemical. In this work, for the first time, the hydrogenation of HMF in ethanol was selectively addressed towards 2,5-bis(hydroxymethyl)furan (BHMF) or 2,5-bis(hydroxymethyl)tetrahydrofuran (BHMTHF) by properly tuning the reaction conditions in the presence of the same commercial catalyst (Ru/C), reaching the highest yields of 80 and 93 mol%, respectively. These diols represent not only interesting monomers but strategic precursors for two scarcely investigated ethoxylated biofuels, 2,5-bis(ethoxymethyl)furan (BEMF) and 2,5-bis(ethoxymethyl)tetrahydrofuran (BEMTHF). Therefore, the etherification with ethanol of pure BHMF and BHMTHF and of crude BHMF, as obtained from hydrogenation step, substrates scarcely investigated in the literature, was performed with several commercial heterogeneous acid catalysts. Among them, the zeolite HZSM-5 (Si/Al=25) was the most promising system, achieving the highest BEMF yield of 74 mol%. In particular, for the first time, the synthesis of the fully hydrogenated diether BEMTHF was thoroughly studied, and a novel cascade process for the tailored conversion of HMF to the diethyl ethers BEMF and BEMTHF was proposed.

Preparation and Properties of Self-Healing Waterborne Polyurethane Based on Dynamic Disulfide Bond

A self-healing waterborne polyurethane (WPU) materials containing dynamic disulfide (SS) bond was prepared by introducing SS bond into polymer materials. The zeta potential revealed that all the synthesized WPU emulsions displayed excellent stability, and the particle size of them was about 100 nm. The characteristic peaks of N-H and S-S in urethane were verified by FTIR, and the chemical environment of all elements were confirmed by the XPS test. Furthermore, the tensile strength, self-healing process and self-healing efficiency of the materials were quantitatively evaluated by tensile measurements. The results showed that the self-healing efficiency could reach 96.14% when the sample was heat treated at 70 °C for 4 h. In addition, the material also showed a good reprocessing performance, and the tensile strength of the reprocessed film was 3.39 MPa.

Basic Approaches to the Design of Intrinsic Self-Healing Polymers for Triboelectric Nanogenerators

Triboelectric nanogenerators (TENGs) as a revolutionary system for harvesting mechanical energy have demonstrated high vitality and great advantage, which open up great prospects for their application in various areas of the society of the future. The past few years have seen exponential growth in many new classes of self-healing polymers (SHPs) for TENGs. This review presents and evaluates the SHP range for TENGs, and also attempts to assess the impact of modern polymer chemistry on the development of advanced materials for TENGs. Among the most widely used SHPs for TENGs, the analysis of non-covalent (hydrogen bond, metal-ligand bond), covalent (imine bond, disulfide bond, borate bond) and multiple bond-based SHPs in TENGs has been performed. Particular attention is paid to the use of SHPs with shape memory as components of TENGs. Finally, the problems and prospects for the development of SHPs for TENGs are outlined.