The Potential of Graphene Nanoplatelets in the Development of Smart and Multifunctional Ecocomposites

Comparison of Zinc Oxide Nanoparticle Integration into Non-Woven Fabrics Using Different Functionalisation Methods for Prospective Application as Active Facemasks

The development of advanced facemasks stands out as a paramount priority in enhancing healthcare preparedness. In this work, different polypropylene non-woven fabrics (NWF) were characterised regarding their structural, physicochemical and comfort-related properties. The selected NWF for the intermediate layer was functionalised with zinc oxide nanoparticles (ZnO NPs) 0.3 and 1.2wt% using three different methods: electrospinning, dip-pad-dry and exhaustion. After the confirmation of ZnO NP content and distribution within the textile fibres by morphological and chemical analysis, the samples were evaluated regarding their antimicrobial properties. The functionalised fabrics obtained via dip-pad-dry unveiled the most promising data, with 0.017 ± 0.013wt% ZnO NPs being mostly located at the fibre's surface and capable of total eradication of Staphylococcus aureus and Escherichia coli colonies within the tested 24 h (ISO 22196 standard), as well as significantly contributing (**** p < 0.0001) to the growth inhibition of the bacteriophage MS2, a surrogate of the SARS-CoV-2 virus (ISO 18184 standard). A three-layered structure was assembled and thermoformed to obtain facemasks combining the previously chosen NWF, and its resulting antimicrobial capacity, filtration efficiency and breathability (NP EN ISO 149) were assessed. The developed three-layered and multiscaled fibrous structures with antimicrobial capacities hold immense potential as active individual protection facemasks.

Gentamicin Sulfate Grafted Magnetic GO Nanohybrids with Excellent Antibacterial Properties and Recyclability

In this study, magnetic graphene oxide (MGO) nanohybrids were first prepared by loading Fe₃O₄ NPs onto graphene oxide (GO). Then, GS-MGO nanohybrids were prepared by grafting gentamicin sulfate (GS) onto MGO directly using a simple amidation reaction. The prepared GS-MGO had the same magnetism as MGO. They exhibited excellent antibacterial ability against Gram-negative bacteria and Gram-positive bacteria. The GS-MGO had excellent antibacterial performance against Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), and Listeria monocytogenes (L. monocytogenes). When the addition concentration of GS-MGO was 1.25 mg/mL, the calculated bacteriostatic ratios against E. coli and S. aureus achieved 89.8% and 100%, respectively. For L. monocytogenes, only 0.05 mg/mL of GS-MGO had an antibacterial ratio as high as 99%. In addition, the prepared GS-MGO nanohybrids also exhibited excellent non-leaching activity with good recycling antibacterial ability. After eight times antibacterial tests, GS-MGO nanohybrids still exhibited an excellent inhibition effect on E. coli, S. aureus, and L. monocytogenes. Therefore, as a non-leaching antibacterial agent, the fabricated GS-MGO nanohybrid had dramatic antibacterial properties and also showed great recycling ability. Thus, it displayed great potential in the design of novel recycling antibacterial agents with non-leaching activity.

Enhancement of Electromagnetic Wave Shielding Effectiveness by the Incorporation of Carbon Nanofibers-Carbon Microcoils Hybrid into Commercial Carbon Paste for Heating Films

Carbon microcoils (CMCs) were formed on stainless steel substrates using C₂H₂ + SF₆ gas flows in a thermal chemical vapor deposition (CVD) system. The manipulation of the SF₆ gas flow rate and the SF₆ gas flow injection time was carried out to obtain controllable CMC geometries. The change in CMC geometry, especially CMC diameter as a function of SF₆ gas flow injection time, was remarkable. In addition, the incorporation of H₂ gas into the C₂H₂ + SF₆ gas flow system with cyclic SF₆ gas flow caused the formation of the hybrid of carbon nanofibers-carbon microcoils (CNFs-CMCs). The hybrid of CNFs-CMCs was composed of numerous small-sized CNFs, which formed on the CMCs surfaces. The electromagnetic wave shielding effectiveness (SE) of the heating film, made by the hybrids of CNFs-CMCs incorporated carbon paste film, was investigated across operating frequencies in the 1.5-40 GHz range. It was compared to heating films made from commercial carbon paste or the controllable CMCs incorporated carbon paste. Although the electrical conductivity of the native commercial carbon paste was lowered by both the incorporation of the CMCs and the hybrids of CNFs-CMCs, the total SE values of the manufactured heating film increased following the incorporation of these materials. Considering the thickness of the heating film, the presently measured values rank highly among the previously reported total SE values. This dramatic improvement in the total SE values was mainly ascribed to the intrinsic characteristics of CMC and/or the hybrid of CNFs-CMCs contributing to the absorption shielding route of electromagnetic waves.

Enhancement of Bonding and Mechanical Performance of Epoxy Asphalt Bond Coats with Graphene Nanoplatelets

Improving bonding and mechanical strengths is important for the application of bond coats used in the construction of steel deck bridges. Graphene nanoplatelets (GNPs) are attractive nanofillers for polymer modification because of their low cost, ultra-high aspect ratio, and extraordinary thermal and mechanical performance. In this paper, GNPs were used to reinforce the epoxy asphalt bond coat (EABC). The morphology, viscosity-time behavior, contact angle, dynamic mechanical properties, and mechanical and bonding strengths of GNP-reinforced EABCs were investigated using laser confocal microscopy, a Brookfield rotational viscometer, a contact angle meter, dynamic mechanical analysis, a universal test machine, and single-lap shear and pull-off adhesion tests. GNP dispersed non-uniformly in the asphalt phase of EABC. The viscosity of the neat EABC was lowered with the inclusion of GNPs and thus the allowable construction time was extended. The existence of GNPs enhances the hydrophobicity of the neat EABC. When adding more than 0.2% GNP, the storage modulus, crosslinking density and glass transition temperatures of both asphalt and epoxy of the neat EABC increased. The mechanical and bonding properties of the neat EABC were greatly enhanced with the incorporation of GNPs. Furthermore, the mechanical and bonding strengths of the modified EABCs increased with the GNP content. GNP-reinforced EABCs can be utilized in the pavement of long-span steel bridges with long durability.

Electrical Contact Resistance of Large-Area Graphene on Pre-Patterned Cu and Au Electrodes

Contact resistance between electrically connected parts of electronic elements can negatively affect their resulting properties and parameters. The contact resistance is influenced by the physicochemical properties of the connected elements and, in most cases, the lowest possible value is required. The issue of contact resistance is also addressed in connection with the increasingly frequently used carbon allotropes. This work aimed to determine the factors that influence contact resistance between graphene prepared by chemical vapour deposition and pre-patterned Cu and Au electrodes onto which graphene is subsequently transferred. It was found that electrode surface treatment methods affect the resistance between Cu and graphene, where contact resistance varied greatly, with an average of 1.25 ± 1.54 kΩ, whereas for the Au electrodes, the deposition techniques did not influence the resulting contact resistance, which decreased by almost two orders of magnitude compared with the Cu electrodes, to 0.03 ± 0.01 kΩ.

Effect of the Matrix Melt Flow Index and Fillers on Mechanical Properties of Polypropylene-Based Composites

In this work, mechanical properties of reinforced polypropylene composites were studied. PP in particulates shape with two different melt flow indexes (MFI) was used, i.e., 3 and 23 g/10 min, namely PP3 and PP23, respectively. Three different materials, namely TiO₂ nanoparticle (nTiO₂, spherical, 0D), micro-size short carbon fiber (SCF, fiber, 1D), and graphite nanoplatelet (GNP, sheet, 2D), were used as reinforcements/fillers. PP and fillers (in the desired composition) were first pre-mixed by a mechanical mixer. The mixture was then fed to a co-rotating twin-screw extruder for melt-compounding, followed by injection molding to fabricate testing samples. The microstructure and fracture surface of the composites were observed by a scanning electron microscope (SEM). Additionally, tensile, flexural, impact, and hardness tests were conducted to evaluate their mechanical properties. The SEM images stipulate that PP23 had better adhesion and dispersion with the fillers. The results from the SEM images support the mechanical testing results. PP23 composites exhibited more significant improvement in mechanical properties in comparison to PP3. At 5 wt. % filler loading, PP/GNP composite exhibited a greater improvement in mechanical properties compared with two other composites, which are PP/SCF and PP/nTiO₂ composites for both PPs.

Enhancing Strain-Sensing Properties of the Conductive Hydrogel by Introducing PVDF-TrFE

Conductive hydrogels have attracted attention because of their wide application in wearable devices. However, it is still a challenge to achieve conductive hydrogels with high sensitivity and wide frequency band response for smart wearable strain sensors. Here, we report a composite hydrogel with piezoresistive and piezoelectric sensing for flexible strain sensors. The composite hydrogel consists of cross-linked chitosan quaternary ammonium salt (CHACC) as the hydrogel matrix, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT: PSS) as the conductive filler, and poly(vinylidene fluoride-co-trifluoroethylene) (PVDF-TrFE) as the piezoelectric filler. A one-pot thermoforming and solution exchange method was used to synthesize the CHACC/PEDOT: PSS/PVDF-TrFE hydrogel. The hydrogel-based strain sensor exhibits very high sensitivity (GF: 19.3), fast response (response time: 63.2 ms), and wide frequency range (response frequency: 5-25 Hz), while maintaining excellent mechanical properties (elongation at break up to 293%). It can be concluded that enhanced strain-sensing properties of the hydrogel are contributed to both greater change in the relative resistance under stress and wider response to dynamic and static stimulus by adding PVDF-TrFE. This has a broad application in monitoring human motion, detecting subtle movements, and identifying object contours and a hydrogel-based array sensor. This work provides an insight into the design of composite hydrogels based on piezoelectric and piezoresistive sensing with applications for wearable sensors.

Development of Piezoresistive Sensors Based on Graphene Nanoplatelets Screen-Printed on Woven and Knitted Fabrics: Optimisation of Active Layer Formulation and Transversal/Longitudinal Textile Direction

Although the force/pressure applied onto a textile substrate through a uniaxial compression is constant and independent of the yarn direction, it should be noted that such mechanical action causes a geometric change in the substrate, which can be identified by the reduction in its lateral thickness. Therefore, the objective of this study was to investigate the influence of the fabric orientation on both knitted and woven pressure sensors, in order to generate knowledge for a better design process during textile piezoresistive sensor development. For this purpose, these distinct textile structures were doped with different concentrations of graphene nanoplatelets (GNPs), using the screen-printing technique. The chemical and physical properties of these screen-printed fabrics were analysed using Field Emission Scanning Electron Microscopy, Ground State Diffuse Reflectance and Raman Spectroscopy. Samples were subjected to tests determining linear electrical surface resistance and piezoresistive behaviour. In the results, a higher presence of conductive material was found in woven structures. For the doped samples, the electrical resistance varied between 10⁵ Ω and 10¹ Ω, for the GNPs’ percentage increase. The lowest resistance value was observed for the woven fabric with 15% GNPs (3.67 ± 8.17 × 10¹ Ω). The samples showed different electrical behaviour according to the fabric orientation. Overall, greater sensitivity in the longitudinal direction and a lower coefficient of variation CV% of the measurement was identified in the transversal direction, coursewise for knitted and weftwise for woven fabrics. The woven fabric doped with 5% GNPs assembled in the weftwise direction was shown to be the most indicated for a piezoresistive sensor, due to its most uniform response and most accurate measure of mechanical stress.

Joule-Heating Effect of Thin Films with Carbon-Based Nanomaterials

Smart textiles have become a promising area of research for heating applications. Coatings with nanomaterials allow the introduction of different functionalities, enabling doped textiles to be used in sensing and heating applications. These coatings were made on a piece of woven cotton fabric through screen printing, with a different number of layers. To prepare the paste, nanomaterials such as graphene nanoplatelets (GNPs) and multiwall carbon nanotubes (CNTs) were added to a polyurethane-based polymeric resin, in various concentrations. The electrical conductivity of the obtained samples was measured and the heat-dissipating capabilities assessed. The results showed that coatings have induced electrical conductivity and heating capabilities. The highest electrical conductivity of (9.39 ± 1.28 × 10⁻¹ S/m) and (9.02 ± 6.62 × 10⁻² S/m) was observed for 12% (w/v) GNPs and 5% (w/v) (CNTs + GNPs), respectively. The sample with 5% (w/v) (CNTs + GNPs) and 12% (w/v) GNPs exhibited a Joule effect when a voltage of 12 V was applied for 5 min, and a maximum temperature of 42.7 °C and 40.4 °C were achieved, respectively. It can be concluded that higher concentrations of GNPs can be replaced by adding CNTs, still achieving nearly the same performance. These coated textiles can potentially find applications in the area of heating, sensing, and biomedical applications.

Recent Trends in Protective Textiles against Biological Threats: A Focus on Biological Warfare Agents

The rising threats to worldwide security (affecting the military, first responders, and civilians) urge us to develop efficient and versatile technological solutions to protect human beings. Soldiers, medical personnel, firefighters, and law enforcement officers should be adequately protected, so that their exposure to biological warfare agents (BWAs) is minimized, and infectious microorganisms cannot be spread so easily. Current bioprotective military garments include multilayered fabrics integrating activated carbon as a sorptive agent and a separate filtrating layer for passive protection. However, secondary contaminants emerge following their accumulation within the carbon filler. The clothing becomes too heavy and warm to wear, not breathable even, preventing the wearer from working for extended hours. Hence, a strong need exists to select and/or create selectively permeable layered fibrous structures with bioactive agents that offer an efficient filtering capability and biocidal skills, ensuring lightweightness, comfort, and multifunctionality. This review aims to showcase the main possibilities and trends of bioprotective textiles, focusing on metal-organic frameworks (MOFs), inorganic nanoparticles (e.g., ZnO-based), and organic players such as chitosan (CS)-based small-scale particles and plant-derived compounds as bioactive agents. The textile itself should be further evaluated as the foundation for the barrier effect and in terms of comfort. The outputs of a thorough, standardized characterization should dictate the best elements for each approach.

The effect of surface treatments and graphene-based modifications on mechanical properties of natural jute fiber composites: A review

Natural fiber reinforced composites (FRC) are of great interests, because of their biodegradability, recyclability, and environmental benefits over synthetic FRC. Natural jute FRC could provide an environmentally sustainable, light weight, and cost-effective alternative to synthetic FRC. However, the application of natural jute FRC is limited because of their poor mechanical and interfacial properties. Graphene and its derivatives could potentially be applied to modify jute fiber surface for manufacturing natural FRC with excellent mechanical properties, and lower environmental impacts. Here, we review the physical and chemical treatments, and graphene-based modifications of jute fibers, and their effect on mechanical properties of jute FRC. We introduce jute fiber structure, chemical compositions, and their potential applications first. We then provide an overview of various surface treatments used to improve mechanical properties of jute FRC. We discuss and compare various graphene derivative-based surface modifications of jute fibers, and their impact on the performance of FRC. Finally, we provide our future perspective on graphene-based jute fibers research to enable next generation strong and sustainable FRC for high performance engineering applications without conferring environmental problems.

Quasi-Static Multifunctional Characterization of 3D-Printed Carbon Fiber Composites for Compressive-Electrical Properties

Multifunctional carbon fiber composites provide promising results such as high strength-to-weight ratio, thermal and electrical conductivity, high-intensity radiated field, etc. for aerospace applications. Tailoring the electrical and structural properties of 3D-printed composites is the critical step for multifunctional performance. This paper presents a novel method for evaluating the effects of the coating material system on the continuous carbon fiber strand on the multifunctional properties of 3D-printed composites and the material's microstructure. A new method was proposed for the quasi-static characterization of the Compressive-Electrical properties on the additively manufactured continuous carbon fiber solid laminate composites. In this paper, compressive and electrical conductivity tests were simultaneously conducted on the 3D-printed test coupons at ambient temperature. This new method modified the existing method of addressing monofunctional carbon fiber composites by combining the monofunctionality of two or more material systems to achieve the multifunctional performance on the same component, thereby reducing the significant weight. The quasi-static multifunctional properties reported a maximum compressive load of 4370 N, ultimate compressive strength of 136 MPa, and 61.2 G Ohms of electrical resistance. The presented method will significantly reduce weight and potentially replace the bulky electrical wires in spacecraft, unmanned aircraft systems (UAS), and aircraft.

Through-Plane and In-Plane Thermal Diffusivity Determination of Graphene Nanoplatelets by Photothermal Beam Deflection Spectrometry

In this work, in-plane and through-plane thermal diffusivities and conductivities of a freestanding sheet of graphene nanoplatelets are determined using photothermal beam deflection spectrometry. Two experimental methods were employed in order to observe the effect of load pressures on the thermal diffusivity and conductivity of the materials. The in-plane thermal diffusivity was determined by the use of a slope method supported by a new theoretical model, whereas the through-plane thermal diffusivity was determined by a frequency scan method in which the obtained data were processed with a specifically developed least-squares data processing algorithm. On the basis of the determined values, the in-plane and through-plane thermal conductivities and their dependences on the values of thermal diffusivity were found. The results show a significant difference in the character of thermal parameter dependence between the two methods. In the case of the in-plane configuration of the experimental setup, the thermal conductivity decreases with the increase in thermal diffusivity, whereas with the through-plane variant, the thermal conductivity increases with an increase in thermal diffusivity for the whole range of the loading pressure used. This behavior is due to the dependence of heat propagation on changes introduced in the graphene nano-platelets structure by compression.

On the Multi-Functional Behavior of Graphene-Based Nano-Reinforced Polymers

The objective of the present study is the assessment of the impact performance and the concluded thermal conductivity of epoxy resin reinforced by layered Graphene Nano-Platelets (GNPs). The two types of used GNPs have different average thicknesses, <4 nm for Type 1 and 9–12 nm for Type 2. Graphene-based polymers containing different GNP loading contents (0.5, 1, 5, 10, 15 wt.%) were developed by using the three-roll mill technique. Thermo-mechanical (Tg), impact tests and thermal conductivity measurements were performed to evaluate the effect of GNPs content and type on the final properties of nano-reinforced polymers. According to the results, thinner GNPs were proven to be more promising in all studied properties when compared to thicker GNPs of the same weight content. More specifically, the glass transition temperature of nano-reinforced polymers remained almost unaffected by the GNPs inclusion. Regarding the impact tests, it was found that the impact resistance of the doped materials increased up to 50% when 0.5 wt.% Type 1 GNPs were incorporated within the polymer. Finally, the thermal conductivity of doped polymers with 15 wt.% GNPs showed a 130% enhancement over the reference material.

Protective Multifunctional Fibrous Systems Based on Natural Fibers and Metal Oxide Nanoparticles

In recent years, an unprecedented increase in the development of products and technologies to protect the human being has been observed. Now, more than ever, the world population is exposed to several threats, harmful to their well-being and health. Chemical and biological hazardous agents stand out as one of the biggest threats, not only for the military forces, but also for the civilians. Consequently, it's essential to develop personal protective systems that are able to protect their user, not only passively, but actively, being able to detect, adsorb, degrade and decontaminate pesticides, pollutants, microorganisms and most importantly: chemical/biological warfare agents. One recent strategy for the development of active fibrous structures with improved functions and new properties is their functionalization with nanoparticles (NPs), especially metal oxides. Although their known effectiveness in the decomposition of harmful agents, the NPs could also include other functionalities in the same structure using low quantities of material, without adding extra weight, which is of huge importance for a soldier in the battlefield. The use of natural fibers as the substrate is also very interesting, since this material is a much sustainable alternative when compared to synthetic ones, also providing excellent properties.

Smart Fibrous Structures Produced by Electrospinning Using the Combined Effect of PCL/Graphene Nanoplatelets

Over the years, the development of adaptable monitoring systems to be integrated into soldiers’ body gear, making them as comfortable and lightweight as possible (avoiding the use of rigid electronics), has become essential. Electrospun microfibers are a great material for this application due to their excellent properties, especially their flexibility and lightness. Their functionalization with graphene nanoplatelets (GNPs) makes them a fantastic alternative for the development of innovative conductive materials. In this work, electrospun membranes based on polycaprolactone (PCL) were impregnated with different GNPs concentrations in order to create an electrically conductive surface with piezoresistive behavior. All the samples were properly characterized, demonstrating the homogeneous distribution and the GNPs’ adsorption onto the membrane’s surfaces. Additionally, the electrical performance of the developed systems was studied, including the electrical conductivity, piezoresistive behavior, and Gauge Factor (GF). A maximum electrical conductivity value of 0.079 S/m was obtained for the 2%GNPs-PCL sample. The developed piezoresistive sensor showed high sensitivity to external pressures and excellent durability to repetitive pressing. The best value of GF (3.20) was obtained for the membranes with 0.5% of GNPs. Hence, this work presents the development of a flexible piezoresistive sensor, based on electrospun PCL microfibers and GNPs, utilizing simple methods.