Properties of Thermoplastic-Bonded Plywood: Effects of the Wood Species and Types of the Thermoplastic Films

Performance Evaluation of Carbon Fiber Fabric-Reinforced Formaldehyde-Free High-Strength Plywood

Plywood is lightweight, strong, and durable, making it a widely used material in building decoration and furniture areas. In this study, formaldehyde-free, high-strength plywood was prepared through the incorporation of carbon fiber fabrics (CFFs) as reinforcement layers and their bonding with maleic anhydride polyethylene (MAPE) films. Various tests were performed to assess the impact of the carbon fiber fabric positioning on the physical and mechanical properties of plywood, including tensile shear strength, flexural strength, water absorption, thickness swelling, and electro-thermal properties. The results revealed that the plywood with CFFs exhibited significantly higher mechanical properties than plywood without CFFs. Particularly, the addition of CFFs increased the tensile strength of the plywood by nearly 54.43%, regardless of the CFFs' position. The symmetric placement of CFFs near the bottom and upper layers of the plywood resulted in a maximum modulus of rupture of 85.6 MPa. These findings were validated by numerical simulations. Scanning electron microscopy analysis of the plywood microstructures revealed that MAPE penetrated both the vessels and xylem of the wood veneers and the pores of the CFFs, thereby improving the mechanical properties of the plywood. Plywood reinforced with CFFs exhibited increased water absorption and thickness swelling after immersion. Additionally, the placement of CFFs influenced the electro-thermal properties of the plywood. Plywood with CFFs positioned near the bottom and upper surfaces exhibited superior thermal conductivity. Overall, this study presents a feasible method for developing high-performance, formaldehyde-free plywood and sustainable wood-based structural materials with potential applications in geothermal flooring.

Effect of Grafting Conditions on the Interfacial Properties of Silane Modified Wood Veneer/PE Film Plywood

In order to elucidate the importance of grafting in the compatibilization process of silane coupling agents, poplar veneer was treated with silane coupling agents and grafted under different heating conditions. The treated veneers were used composited with PE film to prepare different plywood samples. XPS and WCA were used to analyze the effect of grafting conditions on the surface properties of the silane-treated veneer. The results showed that free silanols can physically be adsorbed onto all silane-treated veneer surfaces, forming hydrogen-Si-O-Si- bonds and therefore increasing the water contact angle. Only under heating conditions could the -Si-O-Si- be converted into covalent -Si-O-C- bonds, which helped to improve the bonding strength. When silane-treated veneer was grafted at 120 °C for 90 min, the tensile shear strength of plywood reached 1.03 MPa, meeting the requirements of GB/T 9846.3-2004 for outdoor materials. Enhanced interlock between silane-modified veneer and PE film was observed under the optimal grafting condition by SEM. The better interface structure allowed improvement of thermal stability. DMA results showed that the retention rate in storage modulus at 130 °C was 60% for the grafted sample, while the retention rate for the ungrafted sample was only 31%.

Recent Developments in Eco-Friendly Wood-Based Composites II

Traditional wood-based composites are bonded with synthetic formaldehyde-based adhesives [...].

Fabrication and Characterization of EVA Resins as Adhesives in Plywood

The practical problem of free formaldehyde pollution in the plywood industry is that polyethylene films have been shown to be able to replace some urea-formaldehyde resins for wood adhesives. To broaden the variety of thermoplastic plywood, reduce the hot-press temperature, and save energy consumption, an ethylene-vinyl acetate (EVA) film was selected as a wood adhesive to manufacture a novel wood-plastic composite plywood via hot-press and secondary press processes. The effects of the hot-press and secondary press processes at different levels on the physical-mechanical properties of EVA plywood (tensile shear strength, 24 h water absorption, and immersion peel performance) were evaluated. The results showed that the properties of the resulting plywood using the EVA film as an adhesive could meet the type III plywood standard. The optimum hot-press time was 1 min/mm, the hot-press temperature was 110-120 °C, the hot-press pressure was 1 MPa, the dosage film was 163 g/m², the secondary press time was 5 min, the secondary press pressure was 0.5 MPa, and the secondary press temperature was 25 °C. EVA plywood can be used in indoor environments.

A Comparative Study of Several Properties of Plywood Bonded with Virgin and Recycled LDPE Films

In this work, to better understand the bonding process of plastic plywood panels, the effects of recycled low-density polyethylene (rLDPE) film of three thicknesses (50, 100, and 150 µm) and veneers of four various wood species (beech, birch, hornbeam, and poplar) on the properties of panels were studied. The obtained properties were also compared with the properties of plywood panels bonded by virgin low-density polyethylene (LDPE) film. The results showed that properties of plywood samples bonded with rLDPE and virgin LDPE films differ insignificantly. Samples bonded with rLDPE film demonstrated satisfactory physical and mechanical properties. It was also established that the best mechanical properties of plywood are provided by beech veneer and the lowest by poplar veneer. However, poplar plywood had the best water absorption and swelling thickness, and the bonding strength at the level of birch and hornbeam plywood. The properties of rLDPE-bonded plywood improved with increasing the thickness of the film. The panels bonded with rLDPE film had a close-to-zero formaldehyde content (0.01–0.10 mg/m²·h) and reached the super E0 emission class that allows for defining the laboratory-manufactured plastic-bonded plywood as an eco-friendly composite.

Research Progress of Wood-Based Panels Made of Thermoplastics as Wood Adhesives

When thermoplastic resins such as polyethylene (PE) and polypropylene (PP) are selected as wood adhesives to bond wood particles (fibers, chips, veneers) by using the hot-pressing technique, the formaldehyde emission issue that has long existed in the wood-based panel industry can be effectively solved. In this study, in general, thermoplastic-bonded wood-based panels presented relatively higher mechanical properties and better water resistance and machinability than the conventional urea-formaldehyde resin-bonded wood-based panels. However, the bonding structure of the wood and thermoplastic materials was unstable at high temperatures. Compared with the wood-plastic composites manufactured by the extruding or injection molding methods, thermoplastic-bonded wood-based panels have the advantages of larger size, a wider raw material range and higher production efficiency. The processing technology, bonding mechanism and the performance of thermoplastic-bonded wood-based panels are comprehensively summarized and reviewed in this paper. Meanwhile, the existing problems of this new kind of panel and their future development trends are also highlighted, which can provide the wood industry with foundations and guidelines for using thermoplastics as environmentally friendly adhesives and effectively solving indoor pollution problems.

Selected Properties of Plywood Bonded with Low-Density Polyethylene Film from Different Wood Species

In this work, the effects of wood species and thickness of low-density polyethylene (LDPE) film on the properties of environmentally-friendly plywood were studied. Rotary-cut veneers from four wood species (beech, birch, hornbeam and poplar) and LDPE film of four thicknesses (50, 80, 100 and 150 µm) as an adhesive were used for making plywood samples. The findings of this study demonstrated that plywood samples using all the investigated wood species bonded with LDPE film showed satisfactory physical–mechanical properties. Poplar veneer provided the lowest values for bending strength, modulus of elasticity and thickness swelling of all the plywood samples, but the bonding strength was at the same level as birch and hornbeam veneer. Beech plywood samples had the best mechanical properties. An increase in LDPE film thickness improved the physical–mechanical properties of plastic-bonded plywood.

Effects of Coupling Agent and Thermoplastic on the Interfacial Bond Strength and the Mechanical Properties of Oriented Wood Strand-Thermoplastic Composites

Wood-plastic composites (WPC) with good mechanical and physical properties are desirable products for manufacturers and customers, and interfacial bond strength is one of the most critical factors affecting WPC performance. To verify that a higher interfacial bond strength between wood and thermoplastics improves WPC performance, wood veneer-thermoplastic composites (VPC) and oriented strand-thermoplastic composites (OSPC) were fabricated using hot pressing. The effects of the coupling agent (KH550 or MDI) and the thermoplastic (LDPE, HDPE, PP, or PVC) on the interfacial bond strength of VPC, and the mechanical and physical properties of OSPC, were investigated. The results showed that coupling agents KH550 and MDI improved the interfacial bond strength between wood and thermoplastics under dry conditions. MDI was better than KH550 at improving the interfacial bond strength and the mechanical properties of OSPC. Better interfacial bonding between plastic and wood improved the OSPC performance. The OSPC fabricated using PVC film as the thermoplastic and MDI as the coupling agent displayed the highest mechanical properties, with a modulus of rupture of 91.9 MPa, a modulus of elasticity of 10.9 GPa, and a thickness swelling of 2.4%. PVC and MDI are recommended to fabricate WPCs with desirable performance for general applications.

Interfacial Adhesion and Mechanical Properties of Wood-Polymer Hybrid Composites Prepared by Injection Molding

Birch (Betula pendula Roth.) and beech (Fagus sylvatica L.) solid wood and plywood were overmolded with polyamide 6 (PA 6) and polypropylene (PP) to investigate their mechanical properties and interfacial adhesion. In the case of PA 6, maximum tensile shear strengths values of more than 8 to 9 MPa were obtained for birch and beech, respectively. The values are comparable to bond strengths of commercial joints bonded with formaldehyde-containing amino-plastics. Perpendicular to the wood elements, bond strength values of 3 MPa was achieved for PA 6. The penetration of the polymers into the wood structure results in a non-densified interphase and subsequent plastic deformation of the wood structure beyond the interphase. These compressed areas influenced the interfacial adhesion and mechanical interlocking. SEM and XPS analysis revealed different interpenetration behavior of the polymers into the wood structure, with chemical interaction confirmed only for wood and PA 6 but not PP.