1
|
Losito O, Pisani P, De Cataldo A, Annese C, Clausi M, Comparelli R, Pinto D, D’Accolti L. Demonstrating the Efficacy of Core-Shell Silica Catalyst in Depolymerizing Polycarbonate. Polymers (Basel) 2024; 16:3209. [PMID: 39599299 PMCID: PMC11598560 DOI: 10.3390/polym16223209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/10/2024] [Revised: 11/09/2024] [Accepted: 11/12/2024] [Indexed: 11/29/2024] Open
Abstract
Polycarbonate (PC) is a highly versatile plastic material that is extensively utilized across various industries due to its superior properties, including high impact strength and heat resistance. However, its durability presents significant challenges for recycling and waste management. Polycarbonate is a thermoplastic polymer representative of the class of condensation reaction polymers obtained from the reaction of bisphenol A (BPA) and a carbonyl source, such as phosgene or alkyl and aryl carbonate. The recycling processes for PC waste include mechanical recycling, blending with other materials, pyrolysis, and chemical recycling. The latter is based on the cleavage of carbonate units to their corresponding monomers or derivatives through alcoholysis and/or hydrolysis and ammonolysis, normally under basic conditions and without catalysts. This study investigates the efficacy of the use of several heterogeneous catalysts based on silica gel as a robust support, including Sc(III)silicate (thortveitite), which has been previously reported for the preparation of polyesters, core-shell Si-ILs, and core-shell Si-ILs-ZnO, which has never been used before in the depolymerization of polycarbonate, proposing a sustainable and efficient method for recycling this valuable polymer. We chose to explore core-shell catalysts because these catalysts are robust and recyclable, and have been used in very harsh industrial processes. The core-shell silica catalysts used in this study were characterized by XRD; SEM_EDX, FT-IR, and ICP-OES analysis. In our experimental protocol, polycarbonate samples were exposed to the catalyst under controlled conditions (60-150 °C, for 12-24 h) using both oxygen and nitrogen nucleophiles. The depolymerization process was systematically monitored using advanced analytical techniques (GC/MS and GPC chromatography). The experimental results indicated that core-shell silica catalyst exhibits high efficacy, with up to 75% yield for the ammonolysis reaction, producing monomers of high purity. These monomers can be reused for the synthesis of new polycarbonate materials, contributing to a more sustainable approach to polycarbonate recycling.
Collapse
Affiliation(s)
- Onofrio Losito
- Chemistry Department, University of Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (O.L.); (P.P.); (A.D.C.)
| | - Pasquale Pisani
- Chemistry Department, University of Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (O.L.); (P.P.); (A.D.C.)
| | - Alessia De Cataldo
- Chemistry Department, University of Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (O.L.); (P.P.); (A.D.C.)
- Dipartimento di Meccanica, Matematica e Management (DMMM), Politecnico di Bari, Via E. Orabona 4, 70126 Bari, Italy
| | - Cosimo Annese
- Dipartimento di Scienze della Vita, della Salute e delle Professioni Sanitarie, Università degli Studi Link, Via del Casale di San Pio V, 44, 00165 Roma, Italy;
- CNR-ICCOM-SS, BARI (I), Via Orabona 4, 70125 Bari, Italy
| | - Marina Clausi
- Dipartimento di Scienze della Terra e Geoambientali, Università degli Studi di Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (M.C.); (D.P.)
| | | | - Daniela Pinto
- Dipartimento di Scienze della Terra e Geoambientali, Università degli Studi di Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (M.C.); (D.P.)
| | - Lucia D’Accolti
- Chemistry Department, University of Bari Aldo Moro, Via E. Orabona 4, 70126 Bari, Italy; (O.L.); (P.P.); (A.D.C.)
| |
Collapse
|
2
|
Difonzo G, Troilo M, Casiello M, D’Accolti L, Caponio F. Autohydrolysis Application on Vine Shoots and Grape Stalks to Obtain Extracts Enriched in Xylo-Oligosaccharides and Phenolic Compounds. Molecules 2023; 28:3760. [PMID: 37175170 PMCID: PMC10180318 DOI: 10.3390/molecules28093760] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/20/2023] [Revised: 04/21/2023] [Accepted: 04/24/2023] [Indexed: 05/15/2023] Open
Abstract
Agronomic practices and the winemaking process lead to the production of considerable quantities of waste and by-products. These are often considered waste with negative effects on environmental sustainability. However, vine shoots and grape stalks can be reused, representing a potential source of xylo-oligosaccharides and polyphenols. In this context, the purpose of this work was to obtain enriched extracts using three different autohydrolysis treatments with (i) H2O, (ii) H2O:EtOH, and (iii) H2O:Amberlyst. The obtained extracts were characterized by their xylo-oligosaccharide and polyphenol profiles using LC-MS techniques. The use of ethanol during autohydrolysis allowed for greater extraction of xylan-class compounds, especially in vine shoot samples, while an increase in antioxidant activity (128.04 and 425.66 µmol TE/g for ABTS and DPPH, respectively) and in total phenol content (90.92 mg GAE/g) was obtained for grape stalks.
Collapse
Affiliation(s)
- Graziana Difonzo
- Department of Soil, Plant and Food Sciences, University of Bari Aldo Moro, Via Amendola165, 70126 Bari, Italy; (G.D.); (M.T.)
| | - Marica Troilo
- Department of Soil, Plant and Food Sciences, University of Bari Aldo Moro, Via Amendola165, 70126 Bari, Italy; (G.D.); (M.T.)
| | - Michele Casiello
- Chemistry Department, University of Bari Aldo Moro, Via Orabona 4, 70125 Bari, Italy; (M.C.); (L.D.)
| | - Lucia D’Accolti
- Chemistry Department, University of Bari Aldo Moro, Via Orabona 4, 70125 Bari, Italy; (M.C.); (L.D.)
| | - Francesco Caponio
- Department of Soil, Plant and Food Sciences, University of Bari Aldo Moro, Via Amendola165, 70126 Bari, Italy; (G.D.); (M.T.)
| |
Collapse
|
3
|
Chioreanu A, Mot IC, Horhat DI, Balica NC, Sarau CA, Morar R, Domuta EM, Dumitru C, Negrean RA, Bumbu BA, Ravulapalli M, Alambaram S, Akshay R, Pricop M. Development and Preliminary Characterization of Polyester-Urethane Microparticles Used in Curcumin Drug Delivery System for Oropharyngeal Cancer. MEDICINA (KAUNAS, LITHUANIA) 2022; 58:1689. [PMID: 36422227 PMCID: PMC9693431 DOI: 10.3390/medicina58111689] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/04/2022] [Revised: 11/18/2022] [Accepted: 11/18/2022] [Indexed: 07/30/2023]
Abstract
Background and Objectives: Curcumin (Cc) as an active substance is known for its anti-inflammatory, anticoagulant, antioxidant, and anti-carcinogenic effects, together with its role in cholesterol regulation, and its use in different gastrointestinal derangements. On the other hand, curcumin can be used for its properties as an inactive substance, with Cc particles being more often tested in pharmaceutical formulations for drug delivery, with promising safety records and kinetics. The aim of this research was to obtain and characterize polyurethane microparticles that can be used as a carrier with a controlled Cc release. Materials and Methods: The in vitro samples were characterized by the Zetasizer procedure, and UV-Vis spectroscopy, while the in-vivo measurements on human subjects were performed by non-invasive skin assays (trans-epidermal water loss, erythema, and skin hydration). A total of 16 patients with oropharyngeal cancer stages II and III in equal proportions were recruited for participation. Results: The experimental values of sample characteristics using the Zetasizer identified a mean structural size of 215 nm in the polyester-urethane preparate (PU), compared to 271 nm in the curcumin-based PU. Although the size was statistically significantly different, the IPDI and Zeta potential did not differ significantly (22.91 mV vs. 23.74 mV). The average age during the study period was 57.6 years for patients in the PU group, respectively, and 55.1 years in those who received the curcumin preparations. The majority of oropharyngeal cancers were of HPV-related etiology. There were no significant side effects; 75.0% of patients in the PU group reporting no side effects, compared to 87.5% in the Cc group. The 48 h TEWL measurement at the end of the experiment found a statistically significant difference between the PU and the Cc group (2.2 g/h/m2 vs. 2.6 g/h/m2). The erythema assessment showed a starting measurement point for both research groups with a 5.1-unit difference. After 48 h, the difference between PU and PU_Cc was just 1.7 units (p-value = 0.576). The overall difference compared to the reference group with sodium lauryl sulfate (SLS) was statistically significant at a 95% significance level. Conclusions: Our findings indicate the obtaining of almost homogeneous particles with a medium tendency to form agglomerations, with a good capacity of encapsulation (around 60%), a medium release rate, and a non-irritative potential. Therefore, this polyester-urethane with Cc microparticles can be tested in other clinical evaluations.
Collapse
Affiliation(s)
- Alexandru Chioreanu
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Ion Cristian Mot
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Delia Ioana Horhat
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Nicolae Constantin Balica
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Cristian Andrei Sarau
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Raluca Morar
- Department of Ear-Nose-Throat, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| | - Eugenia Maria Domuta
- Surgery Department, Faculty of Medicine and Pharmacy, University of Oradea, Piata 1 Decembrie 10, 410073 Oradea, Romania
| | - Catalin Dumitru
- Department of Obstetrics and Gynecology, “Victor Babes” University of Medicine and Pharmacy Timisoara, 300041 Timisoara, Romania
| | | | - Bogdan Andrei Bumbu
- Department of Dental Medicine, Faculty of Medicine and Pharmacy, University of Oradea, 410073 Oradea, Romania
| | - Madhavi Ravulapalli
- School of General Medicine, Bhaskar Medical College, Amdapur Road 156-162, Hyderabad 500075, India
| | - Satish Alambaram
- School of General Medicine, Bhaskar Medical College, Amdapur Road 156-162, Hyderabad 500075, India
| | - Raja Akshay
- Malla Reddy Institute of Medical Sciences, Suraram Main Road 138, Hyderabad 500055, India
| | - Marius Pricop
- Discipline of Oral and Maxillo-Facial Surgery, Faculty of Dental Medicine, “Victor Babes” University of Medicine and Pharmacy Timisoara, Eftimie Murgu Square 2, 300041 Timisoara, Romania
| |
Collapse
|
4
|
Nagane SS, Maher DM, Verma S, Talanikar AA, Wadgaonkar PP. Pendant propargyloxy-functionalized aromatic (co)polycarbonates: synthesis, thermal crosslinking and chemical modification. JOURNAL OF MACROMOLECULAR SCIENCE PART A-PURE AND APPLIED CHEMISTRY 2022. [DOI: 10.1080/10601325.2022.2117055] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
Affiliation(s)
- Samadhan S. Nagane
- Polymers and Advanced Materials Laboratory, Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, India
- Academy of Scientific and Innovative Research, Ghaziabad, India
| | - Deepak M. Maher
- Polymers and Advanced Materials Laboratory, Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, India
- Academy of Scientific and Innovative Research, Ghaziabad, India
| | - Savita Verma
- Polymers and Advanced Materials Laboratory, Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, India
- Department of Applied Science, Galgotias College of Engineering and Technology, Greater Noida, India
| | - Aniket A. Talanikar
- Polymers and Advanced Materials Laboratory, Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, India
| | - Prakash P. Wadgaonkar
- Polymers and Advanced Materials Laboratory, Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, India
- Academy of Scientific and Innovative Research, Ghaziabad, India
| |
Collapse
|
5
|
Ichake AB, Nagane SS, Jadhav UA, Torris A, Grau E, Cramail H, Wadgaonkar PP. Synthesis and Characterization of Partially Bio‐Based Aromatic (Co)polycarbonates Containing Biphenylene Units and Pendant Pentadecyl Chains. MACROMOL CHEM PHYS 2022. [DOI: 10.1002/macp.202100449] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Amol B. Ichake
- Amol B. Ichake, Samadhan S. Nagane, Uday A. Jadhav, Prakash P. Wadgaonkar, Polymer Science and Engineering Division CSIR‐National Chemical Laboratory Pune 411008 India
- Amol B. Ichake, Samadhan S. Nagane, Prakash P. Wadgaonkar, Academy of Scientific and Innovative Research (AcSIR) Delhi‐Mathura Road New Delhi 110025 India
| | - Samadhan S. Nagane
- Amol B. Ichake, Samadhan S. Nagane, Uday A. Jadhav, Prakash P. Wadgaonkar, Polymer Science and Engineering Division CSIR‐National Chemical Laboratory Pune 411008 India
- Amol B. Ichake, Samadhan S. Nagane, Prakash P. Wadgaonkar, Academy of Scientific and Innovative Research (AcSIR) Delhi‐Mathura Road New Delhi 110025 India
| | - Uday A. Jadhav
- Amol B. Ichake, Samadhan S. Nagane, Uday A. Jadhav, Prakash P. Wadgaonkar, Polymer Science and Engineering Division CSIR‐National Chemical Laboratory Pune 411008 India
| | - Arun Torris
- Amol B. Ichake, Samadhan S. Nagane, Uday A. Jadhav, Prakash P. Wadgaonkar, Polymer Science and Engineering Division CSIR‐National Chemical Laboratory Pune 411008 India
| | - Etienne Grau
- Etienne Grau, Henri Cramail, Laboratoire de Chimie des Polymères Organiques UMR 5629 CNRS, Université de Bordeaux Bordeaux INP/ENSCBP 16 avenue Pey Berland Pessac 33600 France
| | - Henri Cramail
- Etienne Grau, Henri Cramail, Laboratoire de Chimie des Polymères Organiques UMR 5629 CNRS, Université de Bordeaux Bordeaux INP/ENSCBP 16 avenue Pey Berland Pessac 33600 France
| | - Prakash P. Wadgaonkar
- Amol B. Ichake, Samadhan S. Nagane, Uday A. Jadhav, Prakash P. Wadgaonkar, Polymer Science and Engineering Division CSIR‐National Chemical Laboratory Pune 411008 India
- Amol B. Ichake, Samadhan S. Nagane, Prakash P. Wadgaonkar, Academy of Scientific and Innovative Research (AcSIR) Delhi‐Mathura Road New Delhi 110025 India
| |
Collapse
|
6
|
Tay B, van Meurs M, Tan J, Ye S, Borgna A, van Herk AM, Selvaratnam S, Wang C, Taniguchi S, Suzuki Y, Utsunomiya M, Ito M, Monden T, Shibata H, Tomita S. Imidazolium-Catalyzed Formation of Bisphenol A Polycarbonate with a Reduced Level of Branching. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c03822] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Boonying Tay
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Martin van Meurs
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Jozel Tan
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Suming Ye
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Armando Borgna
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Alexander M. van Herk
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Selvasothi Selvaratnam
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Cun Wang
- Institute of Chemical and Engineering Sciences, A*STAR (Agency for Science, Technology and Research), Singapore, 1 Pesek Road, Jurong Island, 627833 Singapore
| | - Shohei Taniguchi
- Mitsubishi Chemical Corporation, 1-1, Toho-cho 1, Yokkaichi-shi, Mie 510-8530, Japan
| | - Yousuke Suzuki
- Mitsubishi Chemical Corporation, 1-1, Toho-cho 1, Yokkaichi-shi, Mie 510-8530, Japan
| | - Masaru Utsunomiya
- Mitsubishi Chemical Corporation, 1-1, Marunouchi 1-Chome, Chiyoda-ku, Tokyo 100-8251, Japan
| | - Mitsunobu Ito
- Mitsubishi Chemical Asia Pacific Pte Ltd, 9 Raffles Place #13-01 Republic Plaza, 048619 Singapore
| | - Toshiki Monden
- Mitsubishi Chemical Corporation, 1-1, Marunouchi 1-Chome, Chiyoda-ku, Tokyo 100-8251, Japan
| | - Hiroki Shibata
- Mitsubishi Chemical Corporation, 1-1 Shiroishi, Kurosaki, Yahatanishi-ku, Kitakyushu-shi, Fukuoka 806-0004, Japan
| | - Shohei Tomita
- Mitsubishi Chemical Corporation, 1-1 Shiroishi, Kurosaki, Yahatanishi-ku, Kitakyushu-shi, Fukuoka 806-0004, Japan
| |
Collapse
|
7
|
Roslan N, Abd Rahim SZ, Abdellah AEH, Abdullah MMAB, Błoch K, Pietrusiewicz P, Nabiałek M, Szmidla J, Kwiatkowski D, Correia Vasco JO, Mat Saad MN, Ghazali MF. Optimisation of Shrinkage and Strength on Thick Plate Part Using Recycled LDPE Materials. MATERIALS (BASEL, SWITZERLAND) 2021; 14:1795. [PMID: 33916414 PMCID: PMC8038620 DOI: 10.3390/ma14071795] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/04/2021] [Revised: 03/15/2021] [Accepted: 04/02/2021] [Indexed: 01/22/2023]
Abstract
Achieving good quality of products from plastic injection moulding processes is very challenging, since the process comprises many affecting parameters. Common defects such as warpage are hard to avoid, and the defective parts will eventually go to waste, leading to unnecessary costs to the manufacturer. The use of recycled material from postindustrial waste has been studied by a few researchers. However, the application of an optimisation method by which to optimise processing parameters to mould parts using recycled materials remains lacking. In this study, Response Surface Methodology (RSM) and Particle Swarm Optimisation (PSO) methods were conducted on thick plate parts moulded using virgin and recycled low-density polyethylene (LDPE) materials (100:0, 70:30, 60:40 and 50:50; virgin to recycle material ratios) to find the optimal input parameters for each of the material ratios. Shrinkage in the x and y directions increased in correlation with the recycled ratio, compared to virgin material. Meanwhile, the tensile strength of the thick plate part continued to decrease when the recycled ratio increased. R30 (70:30) had the optimum shrinkage in the x direction with respect to R0 (100:0) material where the shrinkage increased by 24.49% (RSM) and 33.20% (PSO). On the other hand, the shrinkage in the y direction for R30 material increased by 4.48% (RSM) and decreased by 2.67% (PSO), while the tensile strength of R30 (70:30) material decreased by 0.51% (RSM) and 2.68% (PSO) as compared to R0 (100:0) material. Validation tests indicated that the optimal setting of processing parameter suggested by PSO and RSM for R0 (100:0), R30 (70:30), R40 (60:40) and R50 (50:50) was less than 10%.
Collapse
Affiliation(s)
- Norshahira Roslan
- Faculty of Mechanical Engineering Technology, Pauh Putra Main Campus, Universiti Malaysia Perlis, Perlis 02600, Malaysia; (N.R.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Perlis 01000, Malaysia;
| | - Shayfull Zamree Abd Rahim
- Faculty of Mechanical Engineering Technology, Pauh Putra Main Campus, Universiti Malaysia Perlis, Perlis 02600, Malaysia; (N.R.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Perlis 01000, Malaysia;
| | - Abdellah El-hadj Abdellah
- Laboratory of Mechanics, Physics and Mathematical Modelling (LMP2M), University of Medea, Medea 26000, Algeria;
| | - Mohd Mustafa Al Bakri Abdullah
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Perlis 01000, Malaysia;
- Faculty of Chemical Engineering Technology, Pauh Putra Main Campus, Universiti Malaysia Perlis, Perlis 02600, Malaysia
| | - Katarzyna Błoch
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (K.B.); (P.P.); (M.N.)
| | - Paweł Pietrusiewicz
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (K.B.); (P.P.); (M.N.)
| | - Marcin Nabiałek
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (K.B.); (P.P.); (M.N.)
| | - Janusz Szmidla
- Faculty of Mechanical Engineering and Computer Science, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (J.S.); (D.K.)
| | - Dariusz Kwiatkowski
- Faculty of Mechanical Engineering and Computer Science, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (J.S.); (D.K.)
| | - Joel Oliveira Correia Vasco
- Department of Mechanical Engineering, School of Technology and Management (ESTG), Polytechnic of Leiria, 2411-901 Leiria, Portugal;
| | - Mohd Nasir Mat Saad
- Faculty of Mechanical Engineering Technology, Pauh Putra Main Campus, Universiti Malaysia Perlis, Perlis 02600, Malaysia; (N.R.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Perlis 01000, Malaysia;
| | - Mohd Fathullah Ghazali
- Faculty of Mechanical Engineering Technology, Pauh Putra Main Campus, Universiti Malaysia Perlis, Perlis 02600, Malaysia; (N.R.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Perlis 01000, Malaysia;
| |
Collapse
|
8
|
Tamizi NAMA, Rahim SZA, Abdellah AEH, Abdullah MMAB, Nabiałek M, Wysłocki JJ, Jeż B, Palutkiewicz P, Rahman RA, Saad MNM, Ghazli MF. Warpage Optimisation Using Recycled Polycar-bonates (PC) on Front Panel Housing. MATERIALS (BASEL, SWITZERLAND) 2021; 14:1416. [PMID: 33804036 PMCID: PMC7999641 DOI: 10.3390/ma14061416] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/03/2021] [Revised: 03/03/2021] [Accepted: 03/08/2021] [Indexed: 12/11/2022]
Abstract
Many studies have been done using recycled waste materials to minimise environmental problems. It is a great opportunity to explore mechanical recycling and the use of recycled and virgin blend as a material to produce new products with minimum defects. In this study, appropriate processing parameters were considered to mould the front panel housing part using R0% (virgin), R30% (30% virgin: 70% recycled), R40% (40% virgin: 60% recycled) and R50% (50% virgin: 50% recycled) of Polycarbonate (PC). The manufacturing ability and quality during preliminary stage can be predicted through simulation analysis using Autodesk Moldflow Insight 2012 software. The recommended processing parameters and values of warpage in x and y directions can also be obtained using this software. No value of warpage was obtained from simulation studies for x direction on the front panel housing. Therefore, this study only focused on reducing the warpage in the y direction. Response Surface Methodology (RSM) and Genetic Algorithm (GA) optimisation methods were used to find the optimal processing parameters. As the results, the optimal ratio of recycled PC material was found to be R30%, followed by R40% and R50% materials using RSM and GA methods as compared to the average value of warpage on the moulded part using R0%. The most influential processing parameter that contributed to warpage defect was packing pressure for all materials used in this study.
Collapse
Affiliation(s)
- Nur Aisyah Miza Ahmad Tamizi
- Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia; (N.A.M.A.T.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
| | - Shayfull Zamree Abd Rahim
- Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia; (N.A.M.A.T.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
| | - Abdellah El-hadj Abdellah
- Laboratory of Mechanics, Physics and Mathematical Modelling (LMP2M), University of Medea, Medea 26000, Algeria;
| | - Mohd Mustafa Al Bakri Abdullah
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
- Faculty of Chemical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia
| | - Marcin Nabiałek
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (M.N.); (J.J.W.); (B.J.)
| | - Jerzy J. Wysłocki
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (M.N.); (J.J.W.); (B.J.)
| | - Bartłomiej Jeż
- Department of Physics, Faculty of Processing Engineering and Materials Technology, Częstochowa University of Technology, 42-200 Częstochowa, Poland; (M.N.); (J.J.W.); (B.J.)
| | - Paweł Palutkiewicz
- Department of Polymer Processing, Faculty of Mechanical Engineering and Computer Science, Częstochowa University of Technology, 42-200 Częstochowa, Poland;
| | - Rozyanty Abdul Rahman
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
- Faculty of Chemical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia
| | - Mohd Nasir Mat Saad
- Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia; (N.A.M.A.T.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
| | - Mohd Fathullah Ghazli
- Faculty of Mechanical Engineering Technology, Universiti Malaysia Perlis, Pauh Putra Main Campus, Arau 02600, Perlis, Malaysia; (N.A.M.A.T.); (M.N.M.S.); (M.F.G.)
- Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Perlis, Malaysia; (M.M.A.B.A.); (R.A.R.)
| |
Collapse
|