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Tcherdyntsev VV. Reinforced Polymer Composites III. Polymers (Basel) 2023; 15:polym15092069. [PMID: 37177215 PMCID: PMC10180820 DOI: 10.3390/polym15092069] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/04/2023] [Accepted: 04/25/2023] [Indexed: 05/15/2023] Open
Abstract
The development of modern technology requires the development of new materials with improved operational and technological properties [...].
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Affiliation(s)
- Victor V Tcherdyntsev
- Laboratory of Functional Polymer Materials, National University of Science and Technology "MISIS", Leninskii Prosp, 4, 119049 Moscow, Russia
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2
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Chen Y, Wang K, Zhang C, Yang W, Qiao B, Yin L. The Effect of Various Fillers on the Properties of Methyl Vinyl Silicone Rubber. Polymers (Basel) 2023; 15:polym15061584. [PMID: 36987364 PMCID: PMC10058771 DOI: 10.3390/polym15061584] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/26/2023] [Revised: 03/09/2023] [Accepted: 03/20/2023] [Indexed: 03/30/2023] Open
Abstract
Silicone rubber (SIR) has been widely used in electrical insulation fields, and the introduction of new materials is very important for the performance improvement of SIR composites. In this work, four different fillers, including aluminium hydroxide (ATH), yimonite (YMT), boron nitride (BN) and mica-filled SIR composites were prepared, and the vulcanization behavior, mechanical properties, insulation performance and hydrophobicity of the SIR composites were investigated and compared. Both BN- and mica-filled SIR composites showed excellent insulation performance, while the ATH-filled SIR composite exhibited the best mechanical properties with an elongation at break of 230% and a tensile strength of 2.9 MPa. The SIR/BN composite showed a breakdown strength of 29.2 kV/mm with a 5% failure rate. The addition of YMT deteriorated the insulation performance of SIR but improved the elongation at break and hydrophobicity, with an elongation at break increasing from 115% to 410% and the static contact angle improving from 109.8° to 115.6°.
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Affiliation(s)
- Yun Chen
- Beijing Institute of Smart Energy, Beijing 102299, China
| | - Kun Wang
- Beijing Institute of Smart Energy, Beijing 102299, China
| | - Chong Zhang
- Beijing Institute of Smart Energy, Beijing 102299, China
| | - Wei Yang
- Beijing Institute of Smart Energy, Beijing 102299, China
| | - Bo Qiao
- Beijing Institute of Smart Energy, Beijing 102299, China
| | - Li Yin
- Beijing Institute of Smart Energy, Beijing 102299, China
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Wang Y, Tang B, Gao Y, Wu X, Chen J, Shan L, Sun K, Zhao Y, Yang K, Yu J, Li W. Epoxy Composites with High Thermal Conductivity by Constructing Three-Dimensional Carbon Fiber/Carbon/Nickel Networks Using an Electroplating Method. ACS OMEGA 2021; 6:19238-19251. [PMID: 34337262 PMCID: PMC8320143 DOI: 10.1021/acsomega.1c02694] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/23/2021] [Accepted: 07/06/2021] [Indexed: 05/24/2023]
Abstract
Heat dissipation problem is the primary factor restricting the service life of an electronic component. The thermal conductivity of materials has become a bottleneck that hinders the development of the electronic information industry (such as light-emitting diodes, 5G mobile phones). Therefore, the research on improving the thermal conductivity of materials has a very important theoretical value and a practical application value. Whether the thermally conductive filler in polymer composites can form a highly thermal conductive pathway is a key issue at this stage. The carbon fiber/carbon felt (CF/C felt) prepared in the study has a three-dimensional continuous network structure. The nickel-coated carbon fiber/carbon felt (CF/C/Ni felt) was fabricated by an electroplating deposition method. Three-dimensional CF/C/Ni/epoxy composites were manufactured by vacuum-assisted liquid-phase impregnation. By forming connection points between the adjacent carbon fibers, the thermal conduction path inside the felt can be improved so as to improve the thermal conductivity of the CF/C/Ni/epoxy composite. The thermal conductivity of the CF/C/Ni/epoxy composite (in-plane K∥) is up to 2.13 W/(m K) with 14.0 wt % CF/C and 3.70 wt % Ni particles (60 min electroplating deposition). This paper provides a theoretical basis for the development of high thermal conductivity and high-performance composite materials urgently needed in industrial production and high-tech fields.
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Affiliation(s)
- Ying Wang
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Bo Tang
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Yuan Gao
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
- Purchasing
and Supplying Logistics Center Department, COMAC Shanghai Aircraft Manufacturing Co., Ltd, Shanghai 201324, China
| | - Xinfeng Wu
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Jin Chen
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
- Electronics
Materials and Systems Laboratory, Department of Microtechnology and
Nanoscience (MC2), Chalmers University of
Technology, SE-412 58 Göteborg, Sweden
| | - Liming Shan
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Kai Sun
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Yuantao Zhao
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
| | - Ke Yang
- School
of Materials Science and Engineering, Central
South University, Changsha 410083, China
| | - Jinhong Yu
- Key
Laboratory of Marine Materials and Related Technologies, Zhejiang
Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology & Engineering,
Chinese Academy of Sciences, Ningbo 315201, China
| | - Wenge Li
- Merchant
Marine College, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
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4
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Importance of Melt Flow Direction during Injection Molding on Polymer Heat Sinks' Cooling Efficiency. Polymers (Basel) 2021; 13:polym13081186. [PMID: 33917050 PMCID: PMC8067716 DOI: 10.3390/polym13081186] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/08/2021] [Revised: 03/29/2021] [Accepted: 03/30/2021] [Indexed: 11/17/2022] Open
Abstract
Polymers with highly conductive fillers could possibly replace standardly used materials, such as aluminum and copper alloys, for passive cooling purposes. The main problem of the composite polymer-based heat sinks is that their high thermal conductivity is uneven. The orientation of this anisotropy is set according to the position of the highly thermally conductive filler. Its orientation is influenced by the melt flow during the polymer heat sink molding process. This article shows that change of the melt flow inside the mold cavity can improve the overall cooling efficiency of a polymer heat sink, which leads to lower temperatures on the heat source used. Two polymer heat sinks of identical geometries were produced. Their high thermal conductivity was given by the use of graphite flakes as the filler. The only difference between the heat sinks was in the position of the fan gate during their production. Different temperatures of the heat source between the two heat sinks were observed for the same measurement conditions. The measurements were conducted at Heatlab, BUT.
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Mohd Basri MS, Yek TH, A. Talib R, Mohamed Amin Tawakkal IS, Kamarudin SH, Mazlan N, Maidin NA, Ab Rahman MH. Rice Husk Ash/Silicone Rubber-Based Binary Blended Geopolymer Coating Composite: Fire Retardant, Moisture Absorption, Optimize Composition, and Microstructural Analysis. Polymers (Basel) 2021; 13:985. [PMID: 33806990 PMCID: PMC8004628 DOI: 10.3390/polym13060985] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2021] [Revised: 03/12/2021] [Accepted: 03/13/2021] [Indexed: 11/23/2022] Open
Abstract
Geopolymer coating using rice husk ash (RHA) as the aluminosilicate source has shown excellent fire retardant properties. However, incorporation of rice husk ash into the geopolymer matrix increased water absorption properties of the polymer composite. As such, silicone rubber (SiR) was introduced to improve the moisture absorption and fire retardant properties of the composite. Additionally, the less efficient one-factor-at-a-time (OFAT) approach was conventionally used in past studies on the RHA-based geopolymer composite. In understanding the optimum value and significant effect of factors on the fire retardant and moisture absorption properties of the binary blended geopolymer coating composite, the use of statistical analysis and regression coefficient model (mathematical model) was considered essential. The objectives of this study are to identify the significant effect of factors on moisture absorption and fire retardant properties, to determine the optimum composition, and to study the microstructure of the rice husk ash/silicone rubber (RHA/SiR)-based binary blended geopolymer coating composite. The RHA/AA and SiR/Ge ratios were chosen as factors, and the response surface methodology (RSM) was employed to design experiments and conduct analyses. Fire retardant and moisture absorption tests were conducted. A scanning electron microscope (SEM) was used to observe the microstructure of geopolymer samples. The RHA/alkaline activator (AA) and SiR/Ge ratios were shown to have a significant effect on the responses (temperature at equilibrium and moisture absorption). The high ratio of RHA/AA and SiR/Ge resulted in a lower temperature at equilibrium (TAE) below 200°C and at moisture absorption below 16%. The optimum formulation for the geopolymer coating composite can be achieved when the RHA/AA ratio, SiR/Ge ratio, and sodium hydroxide concentration are set at 0.85, 0.70, and 14 M, respectively. SEM micrographs of samples with good fire retardant properties showed that the char residue of the geopolymer composite coating, which is a layer of excess silicone rubber, is porous and continuous, thus providing a shielding effect for the layer of geopolymer underneath. The sample with good moisture absorption showed the formation of a thin outer layer of silicone rubber without any cracks. The unreacted SiR formed a thin layer beneath the geopolymer composite matrix providing a good moisture barrier.
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Affiliation(s)
- Mohd Salahuddin Mohd Basri
- Department of Process and Food Engineering, Faculty of Engineering, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia; (T.H.Y.); (R.A.T.); (I.S.M.A.T.)
- Laboratory of Halal Science Research, Halal Products Research Institute, Universiti Putra Malaysia (UPM), UPM, Serdang 43400, Selangor, Malaysia
- Laboratory of Biopolymer and Derivatives, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia
| | - Tee Hui Yek
- Department of Process and Food Engineering, Faculty of Engineering, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia; (T.H.Y.); (R.A.T.); (I.S.M.A.T.)
| | - Rosnita A. Talib
- Department of Process and Food Engineering, Faculty of Engineering, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia; (T.H.Y.); (R.A.T.); (I.S.M.A.T.)
| | - Intan Syafinaz Mohamed Amin Tawakkal
- Department of Process and Food Engineering, Faculty of Engineering, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia; (T.H.Y.); (R.A.T.); (I.S.M.A.T.)
- Laboratory of Halal Science Research, Halal Products Research Institute, Universiti Putra Malaysia (UPM), UPM, Serdang 43400, Selangor, Malaysia
| | - Siti Hasnah Kamarudin
- School of Industrial Technology, Faculty of Applied Sciences, Universiti Teknologi MARA (UiTM), Shah Alam 40450, Selangor, Malaysia;
| | - Norkhairunnisa Mazlan
- Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia;
- Institute of Advanced Technology (ITMA), Institute of Advanced Technology, Universiti Putra Malaysia, UPM, Serdang 43400, Selangor, Malaysia
| | - Nurul Ain Maidin
- Faculty of Mechanical and Manufacturing Engineering Technology, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, Durian Tunggal 76100, Melaka, Malaysia; (N.A.M.); (M.H.A.R.)
| | - Mohd Hidayat Ab Rahman
- Faculty of Mechanical and Manufacturing Engineering Technology, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, Durian Tunggal 76100, Melaka, Malaysia; (N.A.M.); (M.H.A.R.)
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