Synthesis and Thermo-Mechanical Study of Epoxy Resin-Based Composites with Waste Fibers of Hemp as an Eco-Friendly Filler

Characterization of Waste Nicotiana rustica L. (Tobacco) Fiber Having a Potential in Textile and Composite Applications

Nicotiana rustica L. (NRL) is a type of tobacco plant, and its stalk waste is a potential lignocellulosic source for obtaining cellulose fibers freely available in nature. However, they are left in fields after harvesting, and this study provides a green and sustainable method to reuse tobacco waste. Fiber was obtained by retting the plant stalks in water and decomposing them naturally in three weeks. NRL fiber was characterized by comparing it with known bast fibers, and tests were applied to examine its physical, chemical, mechanical, morphological, and thermal properties. With its high cellulose content (56.6 wt%), NRL fiber had a high tensile strength (113.4 MPa) and a good crystallinity index (70%) that helped it to bond with other fibers in the composite matrix. Furthermore, the fiber is an environmentally friendly alternative to synthetic fibers with a diameter of 36.88 μm and low density (1.5 g/cm3). The NRL fiber was found to have a semi-crystalline structure and large crystalline size, which makes it hydrophobic. The thermal gravimetric analysis showed that it can be durable (353.9 °C) in higher temperatures than the polymerization temperature. As a result, it can be concluded that NRL fiber has the potential to be used as a reinforcement in polymer composites, technical textiles, and agricultural applications.

Innovative Materials Based on Epoxy Resin for Use as Seat Elements in Bulk Transport

The subject of this research is the development of epoxy composites with a defined service life for the purpose of seat elements in rail vehicles, which will be more environmentally friendly. The produced materials based on epoxy resin filled with PLA or PLA and quercetin were subjected to solar aging tests for 800 h to investigate the impact of the additives used on the aging behavior of the epoxy matrix. Firstly, the TGA analysis showed that the use of the proposed additives allowed for the maintenance of the thermal stability of the epoxy resin. Moreover, based on an optical microscopy test, it was noticed that the introduction of PLA and PLA with quercetin did not contribute to an increase in matrix defects. The one-directional tensile tests carried out before and after solar aging showed that the presence of polylactide in epoxy composites causes a slight growth of the stiffness and strength. Based on contact angle and color change measurements, it was found that quercetin was oxidized, thus ensuring protection for the epoxy matrix. This phenomenon was confirmed by FTIR study, where the carbonyl index (CI) value for the R-PLA-Q composite was lower than for the reference sample. The obtained composite structures may be a good alternative to traditionally used systems as seat elements in rail vehicles, which are not only characterized by high aging resistance but are also more eco-friendly.

Hybrid Hemp Particles as Functional Fillers for the Manufacturing of Hydrophobic and Anti-icing Epoxy Composite Coatings

The development of hydrophobic composite coatings is of great interest for several applications in the aerospace industry. Functionalized microparticles can be obtained from waste fabrics and employed as fillers to prepare sustainable hydrophobic epoxy-based coatings. Following a waste-to-wealth approach, a novel hydrophobic epoxy-based composite including hemp microparticles (HMPs) functionalized with waterglass solution, 3-aminopropyl triethoxysilane, polypropylene-graft-maleic anhydride, and either hexadecyltrimethoxysilane or 1H,1H,2H,2H-perfluorooctyltriethoxysilane is presented. The resulting epoxy coatings based on hydrophobic HMPs were cast on aeronautical carbon fiber-reinforced panels to improve their anti-icing performance. Wettability and anti-icing behavior of the prepared composites were investigated at 25 °C and -30 °C (complete icing time), respectively. Samples cast with the composite coating can achieve up to 30 °C higher water contact angle and doubled icing time than aeronautical panels treated with unfilled epoxy resin. A low content (2 wt %) of tailored HMPs causes an increase of ∼26% in the glass transition temperature of the coatings compared to pristine resin, confirming the good interaction between the hemp filler and epoxy matrix at the interphase. Finally, atomic force microscopy reveals that the HMPs can induce the formation of a hierarchical structure on the surface of casted panels. This rough morphology, combined with the silane activity, allows the preparation of aeronautical substrates with enhanced hydrophobicity, anti-icing capability, and thermal stability.

Preparation and Thermo-Mechanical Characteristics of Composites Based on Epoxy Resin with Kaolinite and Clinoptilolite

Herein the synthesis, characterization, and study of spectroscopic, thermal, and thermo-mechanical properties of polymeric composites are presented. The composites were obtained in special molds (8 × 10 cm) based on the commercially available epoxy resin Epidian^® 601 cross-linked by 10% w/w triethylenetetramine (TETA). To improve the thermal and mechanical properties of the synthetic epoxy resins, natural fillers in the form of minerals from the silicate cluster kaolinite (KA) or clinoptilolite (CL) were added to the composites. The structures of the materials obtained were confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR/FTIR). The thermal properties of the resins were investigated by differential scanning calorimetry (DSC) and dynamic-mechanical analysis (DMA) in an inert atmosphere. The hardness of the crosslinked products was determined using the Shore D method. Moreover, strength tests were performed on the 3PB (three-point bending) specimen, with the analysis of tensile strains conducted using the Digital Image Correlation (DIC) technique.

Tailoring TiO2-lignin hybrid materials as a bio-filler for the synthesis of composites based on epoxy resin

In this publication, the functional TiO₂-lignin hybrid materials were designed and characterized. Based on elemental analysis and Fourier transform infrared spectroscopy, the efficiency of the mechanical method used to obtain systems was confirmed. Hybrid materials were also characterized by good electrokinetic stability, in particular in the inert and alkaline environments. The addition of TiO₂ improves thermal stability in the entire analyzed range of temperatures. Similarly, as the content of inorganic component increases, the homogeneity of the system and the occurrence of smaller nanometric particles increase. In addition, a novel synthesis method of cross-linked polymer composites based on a commercial epoxy resin and an amine cross-linker was described as a part of the article, where additionally newly designed hybrids were also used. Subsequently, the obtained composites were subjected to simulated tests of accelerated UV-aging, and then their properties were studied, including changes in wettability (using water, ethylene glycol, and diiodomethane as measurement liquids) and surface free energy by the Owens-Wendt-Eabel-Kealble method. Changes in the chemical structure of the composites were monitored by FTIR spectroscopy due to aging. Microscopic studies of surfaces were also carried out as well as measurements in the field of changes in color parameters in the CIE-Lab system.

A Method of Managing Waste Oak Flour as a Biocomponent for Obtaining Composites Based on Modified Soybean Oil

The aim of the present research was the development of a management method for wood-processing waste that was obtained during the production of parquet flooring. Currently mostly useless, such waste mainly ends up in landfills. The oak waste flour was used as a reinforcement material for epoxy biocomposites based on the polyaddition product of epoxidized soybean oil and bisphenol-A (ESBO_BPA). The biofiller was subjected to mercerization, acetylation, and diisocyanate modification to increase the typically poor compatibility between the highly hydrophilic wood fibers and the hydrophobic polymer matrix. Among the analyzed epoxy biocomposites, which contained about 60% raw materials of natural origin, it was found that the best mechanical properties were recorded for cured samples of the ESBO_BPA composition filled with 5 wt % of oak flour mercerized using a 5% solution of NaOH. It was also proven that a higher concentration of alkali deteriorated the mechanical-strengthening properties of the wood filler. The acetylation of the biofiller independently in the best elimination of hydroxyl groups from its structure also removed irregular strips and smoothed its surface. This resulted in a poorer wettability of the oak flour surface by the polymer and consequently an easier pullout of the filler from the polymer matrix and worse mechanical properties of the wood/epoxy composite. To the best of the authors' knowledge, the present research was the first to examine the possibility of the application of parquet flooring post-production wood flour in biomaterials based on a polyaddition product of epoxidized soybean oil and bisphenol-A.

Ethylene-Vinyl Acetate (EVA) Containing Waste Hemp-Derived Biochar Fibers: Mechanical, Electrical, Thermal and Tribological Behavior

To reduce the use of carbon components sourced from fossil fuels, hemp fibers were pyrolyzed and utilized as filler to prepare EVA-based composites for automotive applications. The mechanical, tribological, electrical (DC and AC) and thermal properties of EVA/fiber biochar (HFB) composites containing different amounts of fibers (ranging from 5 to 40 wt.%) have been thoroughly studied. The morphological analysis highlighted an uneven dispersion of the filler within the polymer matrix, with poor interfacial adhesion. The presence of biochar fibers did not affect the thermal behavior of EVA (no significant changes of Tm, Tc and Tg were observed), notwithstanding a slight increase in the crystallinity degree, especially for EVA/HFB 90/10 and 80/20. Conversely, biochar fibers enhanced the thermo-oxidative stability of the composites, which increased with increasing the biochar content. EVA/HFB composites showed higher stiffness and lower ductility than neat EVA. In addition, high concentrations of fiber biochar allowed achieving higher thermal conductivity and microwave electrical conductivity. In particular, EVA/HFB 60/40 showed a thermal conductivity higher than that of neat EVA (respectively, 0.40 vs. 0.33 W·m^-1 ·K^-1); the same composite exhibited an up to twenty-fold increased microwave conductivity. Finally, the combination of stiffness, enhanced thermal conductivity and intrinsic lubricating features of the filler resulted in excellent wear resistance and friction reduction in comparison with unfilled EVA.

Synthesis and Characterization of Polymeric Blends Containing Polysulfone Based on Cyclic Bisphenol

The elaboration of the composition and methods of preparation of new types of materials is an important issue from the plastics industry’s point of view. The paper presents the polysulfone synthesis based on 4,4′-cyclohexylidenebisphenol (bisphenol Z). This compound was used (in an amount of 5 or 10 wt.% sample) for the synthesis and characterization of new polymeric blends based on the two different acrylic resins (EB-150 and EB-600) and the active solvent N-vinyl-2-pyrrolidone (NVP). The weight ratio of the used resin to solvent was 1:2; 1:1 or 2:1. These new materials were obtained applying the photoinitiated free radical polymerization with 2,2-dimethoxy-2-phenyloacetophenone as a photoinitiator used in an amount of 1 wt.%. Six polymeric blends and six copolymers without polysulfone were cured by this method. By means of ATR/FT-IR (Attenuated Total Reflection–Fourier Transform Infrared) spectroscopy the chemical structure of the synthesized polysulfone was proved. The effect of the presence of the polysulfone presence on the thermal properties of the obtained blends was analyzed by means of thermogravimetry and differential thermogravimetry (TG/DTG), as well as differential scanning calorimetry (DSC). Moreover, the dynamic mechanical studies (DMA) of these materials were also carried out, demonstrating which of the materials showed the influence of the percentage of polysulfone on the selected properties in the blended- and parent-copolymers samples.

Recent Advances in Development of Waste-Based Polymer Materials: A Review

Limited petroleum sources, suitable law regulations, and higher awareness within society has caused sustainable development of manufacturing and recycling of polymer blends and composites to be gaining increasing attention. This work aims to report recent advances in the manufacturing of environmentally friendly and low-cost polymer materials based on post-production and post-consumer wastes. Sustainable development of three groups of materials: wood polymer composites, polyurethane foams, and rubber recycling products were comprehensively described. Special attention was focused on examples of industrially applicable technologies developed in Poland over the last five years. Moreover, current trends and limitations in the future “green” development of waste-based polymer materials were also discussed.

Natural Fillers as Potential Modifying Agents for Epoxy Composition: A Review

Epoxy resins as important organic matrices, thanks to their chemical structure and the possibility of modification, have unique properties, which contribute to the fact that these materials have been used in many composite industries for many years. Epoxy resins are repeatedly used in exacting applications due to their exquisite mechanical properties, thermal stability, scratch resistance, and chemical resistance. Moreover, epoxy materials also have really strong resistance to solvents, chemical attacks, and climatic aging. The presented features confirm the fact that there is a constant interest of scientists in the modification of resins and understanding its mechanisms, as well as in the development of these materials to obtain systems with the required properties. Most of the recent studies in the literature are focused on green fillers such as post-agricultural waste powder (cashew nuts powder, coconut shell powder, rice husks, date seed), grass fiber (bamboo fibers), bast/leaf fiber (hemp fibers, banana bark fibers, pineapple leaf), and other natural fibers (waste tea fibers, palm ash) as reinforcement for epoxy resins rather than traditional non-biodegradable fillers due to their sustainability, low cost, wide availability, and the use of waste, which is environmentally friendly. Furthermore, the advantages of natural fillers over traditional fillers are acceptable specific strength and modulus, lightweight, and good biodegradability, which is very desirable nowadays. Therefore, the development and progress of "green products" based on epoxy resin and natural fillers as reinforcements have been increasing. Many uses of natural plant-derived fillers include many plant wastes, such as banana bark, coconut shell, and waste peanut shell, can be found in the literature. Partially biodegradable polymers obtained by using natural fillers and epoxy polymers can successfully reduce the undesirable epoxy and synthetic fiber waste. Additionally, partially biopolymers based on epoxy resins, which will be presented in the paper, are more useful than commercial polymers due to the low cost and improved good thermomechanical properties.

Thermal Stability and Dynamic Mechanical Analysis of Benzoylation Treated Sugar Palm/Kenaf Fiber Reinforced Polypropylene Hybrid Composites

This research was performed to evaluate the mechanical and thermal properties of sugar palm fiber (SPF)- and kenaf fiber (KF)-reinforced polypropylene (PP) composites. Sugar palm/kenaf was successfully treated by benzoylation treatment. The hybridized bio-composites (PP/SPF/KF) were fabricated with overall 10 weight percentage (wt%) relatively with three different fibers ratios between sugar palm-treated and kenaf-treated (7:3, 5:5, 3:7) and vice versa. The investigations of thermal stability were then carried out by using diffraction scanning calorimetry (DSC) and thermogravimetry analysis (TGA). The result of a flammability test showed that the treated hybrid composite (PP/SPF/KF) was the specimen that exhibited the best flammability properties, having the lowest average burning rate of 28 mm/min. The stiffness storage modulus (E’), loss modulus (E”), and damping factor (Tan δ) were examined by using dynamic mechanical analysis (DMA). The hybrid composite with the best ratio (PP/SPF/KF), T-SP5K5, showed a loss modulus (E”) of 86.2 MPa and a damping factor of 0.058. In addition, thermomechanical analysis (TMA) of the studies of the dimension coefficient (µm) against temperature were successfully recorded, with T-SP5K5 achieving the highest dimensional coefficient of 30.11 µm at 105 °C.

Development of functional lignin-based spherical particles for the removal of vanadium(V) from an aqueous system

A new type of functional lignin-based spherical particles (L-CTAB) prepared with the use of hexadecyltrimethylammonium bromide (CTAB) was applied as an effective biosorbent for removing vanadium(V) ions. The porous structure, characteristic functional groups, electrokinetic stability, morphology and size of the L-CTAB particles were examined. The conditions of removal were also investigated, including pH (2-12), sorbent mass (0.1-0.5 g), concentration (10-100 mg/dm3), phase contact time (1-240 min) and temperature (293-333 K). At pH 5.0 the maximum sorption percentage (%S) of V(V) was 45%, while at pH 2.0 it was 32%. The maximum sorption capacity of V(V) for L-CTAB was found to be 10.79 mg/g. The kinetic data indicate that the sorption followed the pseudo-second-order and film diffusion models. Sorption equilibrium for V(V) ions removal by L-CTAB was reached after 60 min at the initial concentrations 10 and 50 mg/dm³. It has been shown that the adsorption of V(V) ions on the surface of L-CTAB is a heterogeneous, endothermic and spontaneous reaction, as evidenced by the calculated values of thermodynamic parameters - free energy (ΔG°), enthalpy (ΔH°) and entropy (ΔS°) - for the tested systems at different temperatures. HCl solutions, used as an L-CTAB regeneration agent, quantitatively eluted V(V) ions.

Reliability Prediction of Acrylonitrile O-Ring for Nuclear Power Applications Based on Shore Hardness Measurements

The degradation of polymeric components is of considerable interest to the nuclear industry and its regulatory bodies. The objective of this work was the development of a methodology to determine the useful life—based on the storage temperature—of acrylonitrile O-rings used as mechanical sealing elements to prevent leakages in nuclear equipment. To this aim, a reliability-based approach that allows prediction of the use-suitability of different storage scenarios (that involve different storage times and temperatures) considering the further required in-service performance, is presented. Thus, experimental measurements of Shore A hardness have been correlated with storage variables (temperature and storage time). The storage (and its associated hardening) was proved to have a direct effect on in-service durability, reducing this by up to 60.40%. Based on this model, the in-service performance was predicted; after the first three years of operation the increase in probability of failure (POF) was practically insignificant. Nevertheless, from this point on, and especially, from 5 years of operation, the POF increased from 10% to 20% at approximately 6 years (for new and stored). From the study, it was verified that for any of the analysis scenarios, the limit established criterion was above that of the storage time premise considered in usual nuclear industry practices. The novelty of this work is that from a non-destructive test, like a Shore A hardness measurement, the useful life and reliability of O-rings can be estimated and be, accordingly, a decision tool that allows for improvement in the management of maintenance of safety-related equipment. Finally, it was proved that the storage strategies of our nuclear power plants are successful, perfectly meeting the expectations of suitability and functionality of the components when they are installed after storage.

Preparation, Thermal, and Thermo-Mechanical Characterization of Polymeric Blends Based on Di(meth)acrylate Monomers

This study presents the preparation and the thermo-mechanical characteristics of polymeric blends based on di(meth)acrylates monomers. Bisphenol A glycerolate diacrylate (BPA.GDA) or ethylene glycol dimethacrylate (EGDMA) were used as crosslinking monomers. Methyl methacrylate (MMA) was used as an active solvent in both copolymerization approaches. Commercial polycarbonate (PC) was used as a modifying soluble additive. The preparation of blends and method of polymerization by using UV initiator (Irqacure^® 651) was proposed. Two parallel sets of MMA-based materials were obtained. The first included more harmless linear hydrocarbons (EGDMA + MMA), whereas the second included the usually used aromatic copolymers (BPA.GDA + MMA). The influence of different amounts of PC on the physicochemical properties was discussed in detail. Chemical structures of the copolymers were confirmed by attenuated total reflection–Fourier transform infrared (ATR/FT-IR) spectroscopy. Thermo-mechanical properties of the synthesized materials were investigated by means of differential scanning calorimetry (DSC), thermogravimetric (TG/DTG) analyses, and dynamic mechanical analysis (DMA). The hardness of the obtained materials was also tested. In order to evaluate the surface of the materials, their images were obtained with the use of atomic force microscopy (AFM).