Sulfur-Modified Carbon Nanotubes for the Development of Advanced Elastomeric Materials

Structure and Electrocatalytic Properties of Sulfur-Containing Multi-Walled Carbon Nanotubes on a Titanium Substrate Modified by a Helium Ion Beam

In this work, a set of analytical techniques, including scanning electron microscopy (SEM), Raman scattering spectroscopy, X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray microanalysis (EDX) and cyclic voltammetry (CV), were used to study the impact of high-energy He+ ion irradiation on the structural and electrochemical characteristics of sulfur-containing multi-walled carbon nanotubes (S-MWCNTs) placed on a titanium substrate. The results indicate that the ion beam treatment of the S-MWCNT system led to an increase in the level of imperfections on the surface structures of the nanotubes due to the formation of point defects on their outer walls and the appearance of oxygen-containing functional groups, including SOx groups, near these defects. At the same time, a significant increase in the sulfur concentration (by 6.4 times) was observed on the surface of the S-MWCNTs compared to the surface of unirradiated nanotubes. This was due to the redeposition of sulfur atoms near the point defects under the action of the ion beam, followed by the subsequent formation of direct S-C chemical bonds. Electrochemical studies demonstrated that the irradiated S-MWCNTs/Ti system exhibit enhanced catalytic activity, with improved oxygen reduction reaction (ORR) performance and a substantial increase in anodic current during the oxidation reaction of hydrogen peroxide under alkaline conditions, highlighting their potential for advanced electrocatalytic applications.

Enhanced Dye Adsorption on Cold Plasma-Oxidized Multi-Walled Carbon Nanotubes: A Comparative Study

The oxidation of multi-walled carbon nanotubes (MWCNTs) using cold plasma was investigated for their subsequent use as adsorbents for the removal of dyes from aqueous solutions. The properties of MWCNTs after plasma modification and their adsorption capacities were compared with pristine and chemically oxidized nanotubes. The modification process employed a reactor where plasma was generated through dielectric barrier discharges (DBD) powered by high-voltage nanosecond pulses. Various modification conditions were examined, such as processing time and pulse voltage amplitude. The degree of oxidation and the impact on the chemistry and structure of the nanotubes was investigated through various physicochemical and morphological characterization techniques (XPS, BET, TEM, etc.). Maximum oxidation (O/C = 0.09 from O/C = 0.02 for pristine MWCNTs) was achieved after 60 min of nanopulsed-DBD plasma treatment. Subsequently, the modified nanotubes were used as adsorbents for the removal of the dye methylene blue (MB) from water. The adsorption experiments examined the effects of contact time between the adsorbent and MB, as well as the initial dye concentration in water. The plasma-modified nanotubes exhibited high MB removal efficiency, with adsorption capacity proportional to the degree of oxidation. Notably, their adsorption capacity significantly increased compared to both pristine and chemically oxidized MWCNTs (~54% and ~9%, respectively). Finally, the kinetics and mechanism of the adsorption process were studied, with experimental data fitting well to the pseudo-second-order kinetic model and the Langmuir isotherm model. This study underscores the potential of plasma technology as a low-cost and environmentally friendly approach for material modification and water purification.

From Nanoscale to Macroscale Characterization of Sulfur-Modified Oxidized Carbon Nanotubes in Styrene Butadiene Rubber Compounds

The homogeneous dispersion of carbon nanotubes (CNTs) in a rubber matrix is a key factor limiting their amazing potential. CNTs tend to agglomerate into bundles due to van der Waals interactions. To overcome this limitation, CNTs have been surface-modified with oxygen-bearing groups and sulfur. Using atomic force microscopy (AFM) techniques, a deep nanoscale characterization of the morphology, the degree of dispersion of the CNTs in the styrene butadiene rubber (SBR) matrix, and the thickness of the interfacial layer was carried out in this study. In this context, the results from nanoscale characterization showed that the thermal oxidation-sulfur treatment leads to a composite with better dispersion in the matrix, as well as a thicker interfacial layer, indicating a stronger filler-rubber interaction. The second part of this work focused on the macroscale results, such as the Payne effect, vulcanization curves, and mechanical properties. The Payne effect, vulcanization curves, and mechanical properties confirmed the lower reinforcing effect observed in the case of the chemical oxidation treatment because, on the one hand, this composite showed the highest agglomeration of CNTs after the acid treatment. On the other hand, the presence of acid residues provoked the absorption of basic accelerators on the surface of the CNTs.

Improved Heat Dissipation of NR/SBR-Based Tire Tread Compounds via Hybrid Fillers of Multi-Walled Carbon Nanotube and Carbon Black

The development of thermally conductive rubber nanocomposites for heat management poses a formidable challenge in numerous applications, notably within the realm of tire technology. Notably, rubber materials are characterized by their inherently low thermal conductivity. Consequently, it becomes imperative to incorporate diverse conductive fillers to mitigate the propensity for heat build-up. Multi-walled carbon nanotubes (MWCNTs), as reinforcement agents within the tire tread compounds, have gained considerable attention owing to their extraordinary attributes. The attainment of high-performance rubber nanocomposites hinges significantly on the uniform distribution of MWCNT. This study presents the influence of MWCNTs on the performance of carbon black (CB)-reinforced natural rubber (NR)/styrene butadiene rubber (SBR) tire compounds prepared via high shear melt mixing. Morphological analysis showed a good distribution of MWCNTs in the NR/SBR/CB compound. The vulcanization parameters, such as the maximum and minimum torque, cross-linking density, hardness, abrasion resistance, tensile strength, and Young modulus, exhibited a progressive improvement with the addition of MWCNT. Remarkably, adding MWCNT into CB improved the heat conductivity of the NR/SBR/CB compounds, hence decreasing the heat build-up. A percolation mode was also proposed for the hybrid carbon fillers based on the data obtained.

Elastomer Nanocomposites: Effect of Filler-Matrix and Filler-Filler Interactions

The reinforcement of elastomers is essential in the rubber industry in order to obtain the properties required for commercial applications. The addition of active fillers in an elastomer usually leads to an improvement in the mechanical properties such as the elastic modulus and the rupture properties. Filled rubbers are also characterized by two specific behaviors related to energy dissipation known as the Payne and the Mullins effects. The Payne effect is related to non-linear viscoelastic behavior of the storage modulus while the Mullins or stress-softening effect is characterized by a lowering in the stress when the vulcanizate is extended a second time. Both effects are shown to strongly depend on the interfacial adhesion and filler dispersion. The basic mechanisms of reinforcement are first discussed in the case of conventional rubber composites filled with carbon black or silica usually present in the host matrix in the form of aggregates and agglomerates. The use of nanoscale fillers with isotropic or anisotropic morphologies is expected to yield much more improvement than that imparted by micron-scale fillers owing to the very large polymer-filler interface. This work reports some results obtained with three types of nanoparticles that can reinforce rubbery matrices: spherical, rod-shaped and layered fillers. Each type of particle is shown to impart to the host medium a specific reinforcement on account of its own structure and geometry. The novelty of this work is to emphasize the particular mechanical behavior of some systems filled with nanospherical particles such as in situ silica-filled poly(dimethylsiloxane) networks that display a strong polymer-filler interface and whose mechanical response is typical of double network elastomers. Additionally, the potential of carbon dots as a reinforcing filler for elastomeric materials is highlighted. Different results are reported on the reinforcement imparted by carbon nanotubes and graphenic materials that is far below their expected capability despite the development of various techniques intended to reduce particle aggregation and improve interfacial bonding with the host matrix.