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Facile Synthesis of Reduced-Graphene-Oxide-Modified Ammonium Polyphosphate to Enhance the Flame Retardancy, Smoke Release Suppression, and Mechanical Properties of Epoxy Resin. Polymers (Basel) 2023; 15:polym15051304. [PMID: 36904545 PMCID: PMC10007013 DOI: 10.3390/polym15051304] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/20/2023] [Revised: 02/26/2023] [Accepted: 02/27/2023] [Indexed: 03/08/2023] Open
Abstract
A unique hybridized intumescent flame retardant named reduced-graphene-oxide-modified ammonium polyphosphate (RGO-APP) was successfully synthesized via the simple hydrothermal method and reduced process. Then, the obtained RGO-APP was applied in epoxy resin (EP) for flame retardancy reinforcement. The addition of RGO-APP results in a significant reduction in heat release and smoke production from the EP, which is attributed to EP/RGO-APP producing a more compact and intumescent char against the heat transfer and combustible decomposition, thus enhancing the fire safety of EP, as confirmed by char residue analysis. Especially, the EP containing 15 wt% RGO-APP acquires a limiting oxygen index (LOI) value of 35.8% and shows a 83.6% reduction in peak heat release rate and a 74.3% reduction in peak smoke production rate compared with those of pure EP. The tensile test exhibits that the presence of RGO-APP favors the enhancement in tensile strength and elastic modulus of EP due to the good compatibility between flame retardant and epoxy matrix, as supported by differential scanning calorimetry (DSC) and scanning electron microscope (SEM) analyses. This work provides a new strategy for the modification of APP, thus facilitating a promising application in polymeric materials.
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Yuan Z, Shu Z, Qi L, Cai W, Liu W, Wang J, Derradji M, Wang Y. Curing behavior, mechanical, and flame‐retardant properties of epoxy‐based composites filled by expandable graphite and ammonium polyphosphate. J Appl Polym Sci 2022. [DOI: 10.1002/app.53267] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Zhi‐Gang Yuan
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Zhao‐Hui Shu
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Liang Qi
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Wan‐An Cai
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Wen‐Bin Liu
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Jun Wang
- Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering Harbin Engineering University Harbin China
| | - Mehdi Derradji
- UER Procédésénergétiques, EcoleMilitairePolytechnique Algiers Algeria
| | - Yan‐hui Wang
- State Key Laboratory of Polymer Physics and Chemistry Changchun Institute of Applied Chemistry, Chinese Academy of Science Changchun China
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Li Y, Qi L, Liu Y, Qiao J, Wang M, Liu X, Li S. Recent Advances in Halogen-Free Flame Retardants for Polyolefin Cable Sheath Materials. Polymers (Basel) 2022; 14:polym14142876. [PMID: 35890652 PMCID: PMC9322620 DOI: 10.3390/polym14142876] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/21/2022] [Revised: 07/06/2022] [Accepted: 07/12/2022] [Indexed: 02/04/2023] Open
Abstract
With the continuous advancements of urbanization, the demand for power cables is increasing to replace overhead lines for energy transmission and distribution. Due to undesirable scenarios, e.g., the short circuit or poor contact, the cables can cause fire. The cable sheath has a significant effect on fire expansion. Thus, it is of great significance to carry out research on flame-retardant modification for cable sheath material to prevent fire accidents. With the continuous environmental concern, polyolefin (PO) is expected to gradually replace polyvinyl chloride (PVC) for cable sheath material. Moreover, the halogen-free flame retardants (FRs), which are the focus of this paper, will replace the ones with halogen gradually. The halogen-free FRs used in PO cable sheath material can be divided into inorganic flame retardant, organic flame retardant, and intumescent flame retardant (IFR). However, most FRs will cause severe damage to the mechanical properties of the PO cable sheath material, mainly reflected in the elongation at break and tensile strength. Therefore, the cooperative modification of PO materials for flame retardancy and mechanical properties has become a research hotspot. For this review, about 240 works from the literature related to FRs used in PO materials were investigated. It is shown that the simultaneous improvement for flame retardancy and mechanical properties mainly focuses on surface treatment technology, nanotechnology, and the cooperative effect of multiple FRs. The principle is mainly to improve the compatibility of FRs with PO polymers and/or increase the efficiency of FRs.
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Affiliation(s)
- Yan Li
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
- Correspondence:
| | - Leijie Qi
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
| | - Yifan Liu
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
| | - Junjie Qiao
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
| | - Maotao Wang
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
| | - Xinyue Liu
- School of Electrical and Electronic Engineering, North China Electric Power University, Baoding 071003, China; (L.Q.); (Y.L.); (J.Q.); (M.W.); (X.L.)
| | - Shasha Li
- State Grid Hebei Baoding Electric Power Company Limited, Baoding 071051, China;
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Ilyas RA, Sapuan SM, Asyraf MRM, Dayana DAZN, Amelia JJN, Rani MSA, Norrrahim MNF, Nurazzi NM, Aisyah HA, Sharma S, Ishak MR, Rafidah M, Razman MR. Polymer Composites Filled with Metal Derivatives: A Review of Flame Retardants. Polymers (Basel) 2021; 13:1701. [PMID: 34070960 PMCID: PMC8196982 DOI: 10.3390/polym13111701] [Citation(s) in RCA: 59] [Impact Index Per Article: 19.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2021] [Revised: 05/19/2021] [Accepted: 05/19/2021] [Indexed: 01/23/2023] Open
Abstract
Polymer composites filled with metal derivatives have been widely used in recent years, particularly as flame retardants, due to their superior characteristics, including high thermal behavior, low environmental degradation, and good fire resistance. The hybridization of metal and polymer composites produces various favorable properties, making them ideal materials for various advanced applications. The fire resistance performance of polymer composites can be enhanced by increasing the combustion capability of composite materials through the inclusion of metallic fireproof materials to protect the composites. The final properties of the metal-filled thermoplastic composites depend on several factors, including pore shape and distribution and morphology of metal particles. For example, fire safety equipment uses polyester thermoplastic and antimony sources with halogenated additives. The use of metals as additives in composites has captured the attention of researchers worldwide due to safety concern in consideration of people's life and public properties. This review establishes the state-of-art flame resistance properties of metals/polymer composites for numerous industrial applications.
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Affiliation(s)
- R. A. Ilyas
- School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
- Centre for Advanced Composite Materials (CACM), Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
| | - S. M. Sapuan
- Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - M. R. M. Asyraf
- Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (M.R.M.A.); (M.R.I.)
| | - D. A. Z. N. Dayana
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - J. J. N. Amelia
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - M. S. A. Rani
- Solar Energy Research Institute (SERI), Universiti Kebangsaan Malaysia (UKM), Bangi 43600, Selangor, Malaysia;
- Centre for Tropicalisation, National Defence University of Malaysia, Kem Sungai Besi, Kuala Lumpur 57000, Malaysia
| | - Mohd Nor Faiz Norrrahim
- Research Center for Chemical Defence, Universiti Pertahanan Nasional Malaysia (UPNM), Kem Perdana Sungai Besi, Kuala Lumpur 57000, Malaysia;
| | - N. M. Nurazzi
- Centre for Defence Foundation Studies, Universiti Pertahanan Nasional Malaysia (UPNM), Kem Perdana Sungai Besi, Kuala Lumpur 57000, Malaysia;
| | - H. A. Aisyah
- Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
| | - Shubham Sharma
- Department of Mechanical Engineering, Main Campus, IK Gujral Punjab Technical University, Kapurthala 144603, India; or
| | - M. R. Ishak
- Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (M.R.M.A.); (M.R.I.)
| | - M. Rafidah
- Department of Civil Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
| | - M. R. Razman
- Research Centre for Sustainability Science and Governance (SGK), Institute for Environment and Development (LESTARI), Universiti Kebangsaan Malaysia (UKM), Bangi 43600, Selangor, Malaysia
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