Binderless Thermal Insulation Panels Made of Spruce Bark Fibres

Leveraging Spruce Bark Particle Morphology for Enhanced Internal Bonding in Particleboard Production

The continuous rise in global demand for wood products has led to an increase in prices and a surge in research into alternative resources. As a byproduct of the timber industry, bark has emerged as a promising supplement in particleboard (PB) production. However, its anatomical structure, the presence of extractives, and its inferior mechanical properties complicate the production process, which have not yet been fully overcome at a commercial scale. This study proposes a paradigm shift, advocating for separate and specialized bark constituent processing in a wet state. Three bark-based raw materials-namely, outer bark particles, bark fiber clumps, and bark fibers-were investigated under varying wood content scenarios. PBs with a target density of 0.7 g/cm3 and a thickness of 16 mm were produced using mixtures of these bark-based materials and wood particles in different ratios bonded with a urea-formaldehyde adhesive. The results demonstrated that these bark constituents exhibit distinct properties that can be optimized through tailored processing techniques. Compared to bark fibers, outer bark particles displayed about 40% lower water absorption and thickness swelling. However, bark fibers improved the internal bond by about 50% due to their favorable morphology compared to outer bark. These findings highlight the potential of bark as a valuable resource for particleboard production and pave the way for its efficient utilization through specialized processing strategies.

Exploring strategies for valorizing wood processing waste: advancing sustainable, fully lignocellulosic biocomposites

This study presents the design and synthesis of bio-composites exhibiting high properties, wherein both the matrix and filler originate from wood biomass. Notably, no additional hardener compounds or treatments/modifications of the lignocellulosic filler were employed. Thermosetting materials were developed by homopolymerizing a bio-based aromatic epoxy monomer, the resorcinol diglycidyl ether (RDGE), with different percentages, from 1 wt% to 30 wt% of natural wood processing side-product, such as spruce bark powder (SB), which was used as such without additional treatments and modifications. The DSC analyses revealed enhanced reactivities with the bio-filler content, resulting in a reduced reaction temperature range and maximum reaction temperature. These findings provide evidence of the chemical interaction between the functional groups from spruce bark and the epoxides groups. The obtained fully based lignocellulosic materials show high E' values from 2.4 GPa to 2.5-3.5 GPa (glassy state) and from 64 MPa to 99-156 MPa in the rubbery region. The damping factor of the bio-composites with 1-10 wt% SB have shown an increase of the α transition temperature from 92 °C to 94-97 °C. The excellent filler/matrix interface and optimal adhesion between them were confirmed by SEM analysis.

Improving Mechanical Performance of Self-Binding Fiberboards from Untreated Perennial Low-Input Crops by Variation of Particle Size

Studies on self-binding hot-pressed fiberboards using agricultural byproducts aim to identify alternatives to scarce wood resources. Particle size and mixture significantly impact strength, although direct comparisons are difficult due to differences in study methods. We evaluated fiberboards made from the two perennial biomass crops Miscanthus and Paulownia and compared them to Picea (spruce), using five distinct particle size blends prepared from milled and sieved particles, respectively. The boards were evaluated for their modulus of elasticity, modulus of rupture, reaction to fire, water absorption, and thickness swelling. All specimens exhibited normal ignitability, as defined by Euroclass E according to EN13501-1. The results indicate that mechanical performance improves with increasing density, which correlates with higher proportions of finer particles. Notably, the finer Miscanthus blends and all Paulownia samples met the modulus of elasticity requirements of EN 622.

Recent Developments in Eco-Friendly Wood-Based Composites II

Traditional wood-based composites are bonded with synthetic formaldehyde-based adhesives [...].

Adhesives free bark panels: An alternative application for a waste material

The proportion of bark in tree trunks is in the range of ~ 10-20%. This large amount of material is currently mainly considered as a by- or even waste-product by the timber processing industry. Recently, efforts towards the use of bark have been made, e.g. as a raw material to harvest different chemical compounds or as an additive for wood particle boards. Our motivation for this work was to keep the bark in an almost natural state and explore alternative processes and applications for use. The traditional method of de-barking tree trunks by peeling was used to harvest large bark pieces. Two pieces of peeled bark were placed crosswise, with the rhytidom side (outer bark) facing each other. After different conditioning steps, bark pieces were hot pressed to panels without adding adhesives. These experiments on bark samples of different Central European tree species suggest that production of panels with species dependent properties is possible and feasible. This is a step towards producing sustainable panels by using a natural waste material, while retaining its beneficial structure and its natural chemical composition.

Mechanical, Physical, and Chemical Properties of Mycelium-Based Composites Produced from Various Lignocellulosic Residues and Fungal Species

Mycelium-based composites (MBCs) are characterized as biodegradable materials derived from fungal species. These composites can be employed across a range of industrial applications that involve the manufacturing of packaging materials as well as the manufacturing of buildings, furniture, and various other household items. However, different fungal species and substrates can directly affect the functional properties of MBCs, which ultimately vary their potential to be used in many applications. In this study, the mechanical, physical, and chemical properties of MBCs made from four different fungal species (Ganoderma fornicatum, Ganoderma williamsianum, Lentinus sajor-caju, and Schizophyllum commune) combined with three different types of lignocellulosic residues (sawdust, corn husk, and rice straw) were investigated. The results indicate that differences in both the type of lignocellulosic residues and the fungal species could affect the properties of the obtained MBCs. It was found that the MBCs obtained from sawdust had the highest degree of density. Moreover, MBCs obtained from S. commune with all three types of lignocellulosic residues exhibited the highest shrinkage value. The greatest degree of water absorption was observed in the MBCs obtained from rice straw, followed by those obtained from corn husk and sawdust. Additionally, the thermal degradation ability of the MBCs was observed to be within a range of 200 to 325 °C, which was in accordance with the thermal degradation ability of each type of lignocellulosic residue. The greatest degrees of compressive, flexural, impact, and tensile strength were observed in the MBCs of G. williamsianum and L. sajor-caju. The results indicate that the MBCs made from corn husk, combined with each fungal species, exhibited the highest values of flexural, impact, and tensile strength. Subsequently, an analysis of the chemical properties indicated that the pH value, nitrogen content, and organic matter content of the obtained MBCs were within the following ranges: 4.67−6.12, 1.05−1.37%, and 70.40−86.28%, respectively. The highest degree of electrical conductivity was observed in MBCs obtained from rice straw. Most of the physical and mechanical properties of the obtained MBCs were similar to those of polyimide and polystyrene foam. Therefore, these composites could be used to further develop relevant strategies that may allow manufacturers to effectively replace polyimide and polystyrene foams in the future.

Properties of binderless bamboo particleboards derived from biologically fermented bamboo green residues

In this study, a new type of binderless particleboard was prepared from bamboo green residues processed by biological fermentation. Bamboo green residues were fermented using lactic acid bacteria microorganisms, and binderless bamboo particleboards were prepared by hot pressing. The effects of the fermentation time on the morphological characteristics and chemical components of the residues were investigated. Further, the vertical density profile, internal bonding, and other physical and mechanical properties of the binderless bamboo particleboard were examined. The results revealed that the slenderness ratio of flakes decreased at first and then increased with an increase in the fermentation time (in days), and the chemical components of the bamboo green residues degraded with time. The features of the fermented flakes affect the performance of the prepared particleboard. The physical and mechanical properties of the binderless bamboo particleboards prepared from fine residues obtained after 7 days of fermentation were better than those prepared using the coarse and mixed groups, and met the requirements of the chinese standard GB/T4897-2015. This novel preparation method of binderless bamboo particleboard is helpful to develop a new eco-friendly building material.

Fire Retardancy of Cementitious Panels with Larch and Spruce Bark as Bio-Admixtures

The aim of this study is to investigate the production of fire-resistant panels made out of bark from spruce (Picea abies), larch (Larix decidua Mill.) and cement. This research included test panels produced from bark, cement, water and cement-bonded recycling material aiming for the target density of 750 kg/m³. The physical (density, dimension stability, thickness swelling) and mechanical properties such as tensile strength and compressive strength together with fire resistance were tested. Considering the results, appealing values have been achieved: max. compressive strength: 3.42 N/mm²; max. thickness swelling: 5.48%; and density: 515 to 791 kg/m³. In principle, the properties of the produced panels depend not only on the density, but also on the hydration and, above all, on the compaction and the composition of the boards. The fire tests demonstrated that the produced panels have an enormous potential in terms of fire resistance and could be utilized for fire-retardant applications.

A Sustainable Approach to Build Insulated External Timber Frame Walls for Passive Houses Using Natural and Waste Materials

This paper presents structures of timber-framed walls designed for passive houses, using natural and waste resources as insulation materials, such as wool, wood fibers, ground paper, reeds (Phragmites communis), and Acrylonitrile Butadiene Styrene (ABS) wastes. The insulation systems of stud walls composed of wool–ABS composite boards and five types of fillers (wool, ABS, wood fibers, ground paper, and reeds) were investigated to reach U-value requirements for passive houses. The wall structures were designed at a thickness of 175 mm, including gypsum board for internal wall lining and oriented strand board (OSB) for the exterior one. The testing protocol of thermal insulation properties of wall structures simulated conditions for indoor and outdoor temperatures during the winter and summer seasons using HFM-Lambda laboratory equipment. In situ measurements of U-values were determined for the experimental wall structures during winter time, when the temperature differences between outside and inside exceeded 10 °C. The results recorded for the U-values between 0.20 W/m2K and 0.35 W/m2K indicate that the proposed structures are energy-efficient walls for passive houses placed in the temperate-continental areas. The vapour flow rate calculation does not indicate the presence of condensation in the 175 mm thick wall structures, which proves that the selected thermal insulation materials are not prone to degradation due to condensation. The research is aligned to the international trend in civil engineering, oriented to the design and construction of low-energy buildings on the one hand and the use of environmentally friendly or recycled materials on the other.

Selected Properties of Cement Bound Spruce and Larch Bark Bio-Aggregates

The aim of this study is to investigate the suitability of spruce and larch bark for the production of cement-bonded composites. At the beginning of this research, the curing behaviour of the admixtures was quantified with temperature profiles when testing spruce, larch, pine and poplar bark, to determine the compatibility between the components of the bio-aggregates, to analyse the cement curing and to establish which bark species should be successfully included in cement bonded composites. Considering the results, it was observed that the average densities of 600–700 kg/m³ of bio-aggregates are 40–55% lower than that of established products on the market, although spruce and larch bark are in a similar range. The situation is different for the compressive strength, as larch bark showed up to 30% higher values than spruce bark. This study revealed also different hardening characteristics of the two cement types used as binders for spruce and larch bark. The results of this study demonstrated that tree bark of Picea abies and Larix decidua Mill. can be successfully utilized for the production of a cement-bonded composite material.

Vegetable Oil-Based Resins Reinforced with Spruce Bark Powder and with Its Hydrochar Lignocellulosic Biomass

A bio-based polymeric matrix was developed by the copolymerization of a vegetable oil-based epoxy, epoxidized linseed oil (ELO), with dodecenyl succinic anhydride (DDSA). To obtain eco-friendly bio-composites, this matrix was combined with a natural filler: spruce bark powder (SB) with its hydrochar (HC) in various proportions ranged from 1 to 30 wt.%. The reactivities of these formulations were studied by DSC analysis that highlighted that both fillers have a high catalytic effect on the ELO–DDSA crosslinking reaction. The complementary studies by TGA, DMA, tensile tests, water absorption and Shore tests had shown that both HC and SB bring improvements to the mechanical properties of the composites, fulfilling multiple roles: (i) Both act as co-reactants in the copolymerization mechanism; (ii) HC acts as reinforcement, consolidating the network and providing stiffness and rigidity; and (iii) SB acts as plasticizer for reducing the brittle character of the epoxy resins.

Characterization of Thermal Bio-Insulation Materials Based on Oil Palm Wood: The Effect of Hybridization and Particle Size

Oil palm wood is the primary biomass waste produced from plantations, comprising up to 70% of the volume of trunks. It has been used in non-structural materials, such as plywood, lumber, and particleboard. However, one aspect has not been disclosed, namely, its use in thermal insulation materials. In this study, we investigated the thermal conductivity and the mechanical and physical properties of bio-insulation materials based on oil palm wood. The effects of hybridization and particle size on the properties of the panels were also evaluated. Oil palm wood and ramie were applied as reinforcements, and tapioca starch was applied as a bio-binder. Panels were prepared using a hot press at a temperature of 150 °C and constant pressure of 9.8 MPa. Thermal conductivity, bending strength, water absorption, dimensional stability, and thermogravimetric tests were performed to evaluate the properties of the panels. The results show that hybridization and particle size significantly affected the properties of the panels. The density and thermal conductivity of the panels were in the ranges of 0.66–0.79 g/cm³ and 0.067–0.154 W/mK, respectively. The least thermal conductivity, i.e., 0.067 W/mK, was obtained for the hybrid panels with coarse particles at density 0.66 g/cm³. The lowest water absorption (54.75%) and thickness swelling (18.18%) were found in the hybrid panels with fine particles. The observed mechanical properties were a bending strength of 11.49–18.15 MPa and a modulus of elasticity of 1864–3093 MPa. Thermogravimetric analysis showed that hybrid panels had better thermal stability than pure panels. Overall, the hybrid panels manufactured with a coarse particle size exhibited better thermal resistance and mechanical properties than did other panels. Our results show that oil palm wood wastes are a promising candidate for thermal insulation materials.

Heat Transfer in Straw-Based Thermal Insulating Materials

An analytic-empirical model was developed to describe the heat transfer process in raw straw bulks based on laboratory experiments for calculating the thermal performance of straw-based walls and thermal insulations. During the tests, two different types of straw were investigated. The first was barley, which we used to compose our model and identify the influencing model parameters, and the second was wheat straw, which was used only for validation. Both straws were tested in their raw, natural bulks without any modification except drying. We tested the thermal conductivity of the materials in a bulk density range between 80 and 180 kg/m³ as well as the stem density, material density, cellulose content, and porosity. The proposed model considers the raw straw stems as natural composites that contain different solids and gas phases that are connected in parallel to each other. We identified and separated the following thermal conductivity factors: solid conduction, gas conduction in stem bulks with conduction factors for pore gas, void gas, and gaps among stems, as well as radiation. These factors are affected by the type of straw and their bulk density. Therefore, we introduced empirical flatness and reverse flatness factors to our model, describing the relationship between heat conduction in stems and voids to bulk density using the geometric parameters of undisturbed and compressed stems. After the validation, our model achieved good agreement with the measured thermal conductivities. As an additional outcome of our research, the optimal bulk densities of two different straw types were found to be similar at 120 kg/m³.

Thermophysical Properties of Larch Bark Composite Panels

The effects of using 100% larch bark (Larix decidua Mill) as a raw material for composite boards on the thermophysical properties of this innovative material were investigated in this study. Panels made of larch bark with 4–11 mm and 10–30 mm particle size, with ground bark oriented parallel and perpendicular to the panel’s plane at densities varying from 350 to 700 kg/m³ and bonded with urea-formaldehyde adhesive were analyzed for thermal conductivity, thermal resistivity and specific heat capacity. It was determined that there was a highly significant influence of bulk density on the thermal conductivity of all the panels. With an increase in the particle size, both parallel and perpendicular to the panel´s plane direction, the thermal conductivity also increased. The decrease of thermal diffusivity was a consequence of the increasing particle size, mostly in the parallel orientation of the bark particles due to the different pore structures. The specific heat capacity is not statistically significantly dependent on the density, particle size, glue amount and particle orientation.